Smart Factory Interconnection management in industry 4.0 revolution

            Smart factory interconnection management is very common in the current time period. In the industries, the management is going to use smart factory techniques and processes that implement for the betterment of the manufacturing system and also bring innovation in the field of manufacturing. The innovation process means that new improved and advanced delivery methods of the production system are implemented in the industry that brings a major change in the software, equipment, and techniques. The change in one part bring automatically change in the next part and the complete system is going to change. The way down of manufacturing line bring significant changes in the work processes, bring new duties and skill requirement for personnel operations and lead to technological and unanticipated challenges in the industry. Complications are going to add in the novel technologies and challenges are going to be more clear and prominent so a highly challenging environment with advanced technologies is going to face by the industry. (David R. Sjödin, 2018)

About smart factory of Smart Factory Interconnection management in industry 4.0 revolution

        The smart Factory is the major advancement in the technologies and brings new innovations in the industry sector.  It is just a start-up of bringing new and innovative technologies that in the software development and industrial production bring new talent and passion with the expertise and also need passionate and competent about the innovation in the industry.  it includes competences about the informatics, electronics, and mechanics that brig many innovative changes in the industry and also in software development. We want to make the better the human-machine collaboration that provides maximum benefit to the manufacturer related to the smart factory and makes better-performing factory with intelligent and interconnected leveraging technologies.  (Martin, 2017)

        For assembling, ultimate technological solutions are used in the automation solution. Many effective advantages are also come with the automation platform and are very much unique and extremely innovative in many terms. In many parts of the industry smart factory bring many helping technologies that make the work easier and also enhance the flexibility in the manufacturing sector. With control vision and robotic arm, smart factory develops new generations for the feeders that manage the dynamic stations of loading and load provide in different sizes and shapes.   Smart factory brings consultancy in the process innovation that not only investigates the technologies but also collect great analysis with the production process that in planning the adoption of new digital technologies support the customer and also present the improvement in the tangible form. To stimulate the companies to think outside their boundaries and also facilitate technology scouting that provides extremely helpful from the smart factory side.  The smart factory is also very helpful in big data analysis. It is very important to understand that what the flow of infinite data is leveraged them to create their value and also collect relevant information. (Agolla, 2018)

        In managing the big data the smart factory helps the industry in production efficiency optimization, serial quality control and also enable predictive maintenance. Smart factory helps customers or users in transforming the big data flow into simple management dashboard and also offer a service of big data analysis that helps in the manufacturing terms and also supports the industry to meet the latest and innovative requirement of the market. There are many challenges that are faced by the industry related to innovation and adopting new technologies and also want to enhance the production quality by utilizing new and innovative production processes and also manage all the problems that face by the industry. Smart factory is very much helpful that provide best automation solution related to all type of industry revolution and also bring the industry at high level that meet the requirement of its customers in very effective manner and also sort all the issues that bring the level of industry according to its production sector and also enhance the technological level used in the industries. (smartfactory.it, 2018)

Importance of Smart factory interconnection management

            The importance of smart manufacturing or factory interconnection management is to explain in the term of business that how we can apply these technologies to make better the business and can use more effective ways to make the production or manufacturing of the industry more valuable and innovative according to the demand of the market. The smart factory is very helping in the different manufacturing operations to understand the value of industry 4.0. Across their complete supply chain management, the industry 4.0 solutions provide data visibility, control and greater insight related to business and its complete processes. (operames.it, 2019)

            Many companies gain benefits over their competitors by providing the best services and product of high quality, cheaper and supply in the market faster than others. So the supply chain management enhances the credibility of the business and makes the overall processes of the business more smooth and fast and up to date according to customer and market demand. The smart factory also provides a facility of predictive analytics or maintenance that handle all type of predicated problem before their actual occurrence. Manually this process going to utilize before using the internet of things. But after using this system, they tell before the time that solves the potential issue before their actual happen, machinery needs to fix or sense the problem before their arising. (KAMPA, 2019)

        This type of analytics helps the manufacturers to move towards predictive maintenance from preventive maintenance so the manufacturer considers why and when the problem is going to happen. There are many issues arise when the manufacturer of the industry not determine the actual problem at right time and face many other problems so this system provides a huge range of benefits and facilities that support the working of industry and also help to bring innovation and up to date technologies and system that provide high-quality product and enhance the level of the industry. at each stage of the supply chain the solution of industry help in making the asset more efficient and increase the opportunities related to logistics, enhance the quality of inventory and allow them to keep the better transmission of inventory within the industry. (deloitte.com, 2017)

        Employees of the industry can obtain better visibility of their asset in all over the world with the usage of internet of things related to the smart factory. In real terms and manage centrally the employees manage their standard asset management task like adjustment, reclassification, disposal, and asset transfer. So the smart factory help to sort out all the major issues that a company going to face and also provide better solution of their related problems because there are many issues arise that not easy for the manufacturer and also affect the reputation and working of the industry. so smart factory interconnection management manage all the processes and system in the industry with advanced technology and also use a better system that predicts the problem and also tells the solution of the problem in a timely manner. (epicor.com, 2019)

Industry 4.0 revolution:

        The wireless networks, industrial production, and developed network, wireless networks are experiencing a profound and strong change parallel to the information communication technologies development. As compared to complex modern market turbulences, more than ever factories now are more flexible. Of all participants in the production process, vertical and horizontal integration is required in modern concepts of the production system. The last change in the industry with this integration becomes the foundation of a unique and interesting change by German industrialists in the mode of production named as Industry 4.0. (Kiss, 2018)

            The smart industry is structured by a smart production environment. In order to build dynamic and virtual organization between the non-industrial and industrial partners, and achieving integration among them as well, it’s a flexible and efficient way to meet the needs of today’s market through smart factory production solution. A single system named cyber-physical production system links all the production system components like abstract, digital and virtual components with this type of integration system. Other than the limits that are set for this system’s efficient workings, the smart system is designed so much efficiently that it can accept any change instantly in the system. (Hozdić, 2015)

        This type of implementation allows, within the company’s production processes that are optimized through global network cooperation also making production process according to the specifications and requirements of the customers to satisfy them completely and efficiently. This causes a revolutionary changing with and adaptive and self-organizing smart industry evolution. The new era in the sphere of industrial production the fundamental principle is to provide efficient management after the implementation of physical production system under cyber features. In modern business systems, information technology, logistics, and information techniques have been associated with the development of new and enhanced approaches in the overall system. (Vyas, 2019)

        The overall long-term technological and industrial department has introduced a new way of production and also idealized new innovative ways to occupy a well-maintained place in the current innovative industry. There has been happened too many revolutionized changing’s in the industries in the last years that one can only imagine it before but now they are actually happening. The new requirements in the market have been turned into a revolutionized way due to rapid development and classical turning trends in the industry. Some new concepts have been introduced in the organizational restructuring like (CEI) Computer integrated enterprise, (CIM) Computer integrated Manufacturing, (FA) Factory automation, and (JIT) just in time these have most technical and logical integrations in any organization working on smart system integration along with cyber-physical production system. (Ordinal.fr, 2019)

        The abundant of classical production methods have been introduced in the factories due to rapid development in manufacturing and technological departments. Implementation of these new systems in the industry has shortened the production cycle costs and improves the product manufacturing quality as well. The behavior and management of such production system become very complex as the limited the number of participants that interacted among each other in such a production system, having the fact that this makes the whole system unpredictable.

Role of the smart factory in industry 4.0 revolution:

        Innovative technologies, particularly in the context of information technology along with the information methods, business and logistics are applied within the contemporary business a system,  which has directed to innovative techniques of production, innovative techniques of business activities, and also an improved service actions in the scope of industrial production.

        Factories have turned out to become further flexible toward the complicated confusion within the modern market. The modern perceptions of production systems demand both horizontal and also a vertical combination of the entire contributors within the process of production. This combination measures the formation of a fresh, fundamental modification in the production mode which conducted by German entrepreneurs, and entitled the industry is . In this context, the environment of smart production us structuring the creation of smart factory (Wang, et al., 2016).

Smart factory defines as a production clarification in efficient and flexible methods must be to reach the market requirements nowadays, and also accomplishes the combination between the different industrial, along with non-industrial associates who create active and virtual companies. This kind of combination is connecting the physical elements of the digital and production system, abstract, physical production systems into one particular system named “cyber-physical production systems.”

The production’s “cyber-physical production systems” would be organized to respond on most of the modifications that occur in the market in-time inside the smart factories. However, it would be further than its limitations. This would not just create the production to become faster, as well as in line with the exact customers’ demands. Instead, it would also allow the processes of production conducted by a company to be more optimize throughout a worldwide collaboration net, adaptive, self-organizing, and also evolutionary.

        There is a huge potential for innovation and savings within this type of production systems and production operators. The application of “cyber-physical production systems” within any smart factories would able to provide the management with actual-time, which is on the list of essential ideologies intended for a new and innovation stage of industrial production (Rudtsch, et al., 2014)

Benefits on industry 4.0 revolution about smart factory:

        It depends on the need of the organization that how it going to use the smart factory and how it's going to align with the system of the organization. But the usage of the smart factory not easily generalized and can be changed according to requirement. It handles many major sectors of the organization like sustainability, safety, cost, quality, and asset efficiency. These all give many benefits to the organization and it will make the speed of organization very fast in the market, provide labor force stability, product quality, and better profitability and also increase the ability to capture the market share. It is very important to understand how the smart factory gives benefit and how the smart factory sustainability required incremental investment. The smart factory in the organization develop the analysis of data and with the help of this thorough analysis, many asset performance issues may reveal and proper corrective optimization must be required for making the performance of asset better. (Bansal, 2019)

            The difference also appears between the traditional automation and smart factory that increase the efficiency of the asset. With many other potential benefits, it helps to reduce change over time, optimized capacity, and lower asset downtime. So it improves the working efficiency of the asset that all employees of the organization used for the purpose of generating profit. Smart factory effective the quality in the industry in a positive direction as it helps in detecting the quality defect and predict as soon as possible and also identify the cause of poor quality which may environmental, machine or human. So it optimizes the quality of the product and also determines its quality-related problems before to save the lost. The process that uses to optimizing the quality will provide a better quality product that needs very fewer changes and also presents fewer defects. It also increases the yield and fills rates and minimizes the lead time and scrap rate. (rathnam, 2019)

        All those processes that are considered optimized are also cost-effective related to inventory requirement, minimize the operation and process variability and also take better staff and hiring decision according to requirement. it lowers the cost with a better-quality process and make the supply network stronger and utilize its resources in an effective manner. It also required lower maintenance and warranty cost because it provides better quality product through the better quality process and enhances the worth of the industry. it also enhances the sustainability and safety of the product. It works among the wiliness of labor and maintains the sustainability of the environment. By utilizing the process autonomy, less human error can occur and also less accident in the organization will occur. This system also provides maximum job satisfaction and enhances the turnover of the industry because the human efforts collectively enhance the efficiency of the system. every organization shows different impact by the utilization of smart factory in the industry 4.0 but the main thing is that it provides huge benefit and also enhance the credibility and worth of the product among in industry. (deloitte.com, 2018)

Conclusion on of Smart Factory Interconnection management in industry 4.0 revolution

        At the end, we can conclude our discussion that he smart factory management in the industry 4.0 is very effective and helpful to reach the upper level of the product and it also produces the high-quality product by implementing high-quality process in the industry and also implement such effective system that makes the process of the organization more effective and manageable with the overall industry.