To
maintain the HVAC system properly, you should understand each component of the HVAC system. Because of the knowledge of the HVAC component you have better knowledge of how it works or run and how much
this is important for the building. The main components of the HVAC are as
follow;
In
old HVAC system,
we always hear about three major problems that are the level of noise,
consumption of energy as well as new coolants. This problem is overcome in the
modern HVAC system. Through as much as twenty percent
of today’s model can reduce the noise
level. The latest compressor technology is quieter. Because of the shapes of
the fan blade noise level is also reduce. As these changes are more beneficial
in new or modern HVAC systems as well as
there are also many factors which make the model more attractive. The new
systems are frequently smaller than the previous systems.
As
the HVAC system work on the principle of thermodynamics.
The moment of heat is depicted in the thermodynamics. From one object to other
the flow of energy is heat. The internal
kinetic energy of an object is measure known as temperature. Heat depends on
the mass and temperature. The HVAC system
is work on the principle of the thermodynamics. There are also further three
laws of thermodynamics that apply on the HVAC
system. According to first law, energy cannot
be destroyed or created but convert from one form to another in the form of energy. But in real-world
applications, the second law of
thermodynamics is applicable. From higher state to lower state energy must
flow. Heat always flows from warmer place
to cooler but not from cooler to warmer.
In
the HVAC system number of the sensor have been used. On compressor speed, the
speed of the blower, the charge level of
refrigerant as well as ambient condition depends on the performance of AACS (automotive
air conditioning system). As compared to an effect
of the evaporator as well as condenser
temperature on it the influence on the mass flow rate of compressor speed of
refrigerant was more prominent. Because of increasing the inlet temperature
both capacity of cooling as well as system COP increases. In liquid line by a
Coriolis type mass flow meter placed the refrigerant mass flow rate through the
system is measured. Through the compressor,
the mass flow rate depends on its speed,
in the system amount of refrigerant as well as through the evaporator air flow.
From
the Coriolis mass flow meter, the
variation of mass flow rate is obtained. Within 0.75%mass flow rate lays for
the presented data set the max error. with the increase of refrigerant charge
as well as the compressor speed the mass flow rate increase. It is also
observed that mass flow rate variation also observed with the blower speed.
Along with the several other control operations,
HVAC take care of the operation in the
control unit of the engine. By the
compressor as well as the blower of the evaporator the energy consume have been
targeted as well as different control strategies. Different control strategies
are used in HVAC. Under steady state conditions,
some initiatives time to time has been taken to study regarding the car air
conditioning system performance.
In
the HVAC controller, the heating valves
were used directly for the action of controlling the system. The reverse action
controller was used for the control of normal open heating valves. The heating
valve opens with the rise of temperature. The reverse action controller never
works properly, particularly in the
temperature difference conditions. The open heating valves were used for the
identification of direct actions. The correct work of valves depends on the
selection of humidification and dehumidification, temperature differences,
selection of cooling and heating process, and the upstream and downstream sensors
of the controlling devices. The psychrometric conditions for the controller can
be occurred by overlapping of steps responses. The graph given below shows the relation between the parameters
and reverse action controller.
PART
2
Mechanical
system:
Among
the Automotive air conditioning system as well as industrial refrigeration or
conventional building there is some
difference because of compactness, highly variable operating condition, as well
as the capacity of the former. In the
figure below it has been determined to enlarge a stationary facility of examination
by using the all actual automotive or modern component of an automotive air
conditioning system the name of a component is as follow like compressor of the
swash plate, heat exchangers of the micro channel as well as the thermostatic
expansion valve. The other additional component apart from these basic four
components is filtered/drier, oil
separator, glasses and so on. In a test rig,
they provided good monitoring as well as
the operation ease. With R-134a the developed test rig is charged in case of
original automotive air conditioning system.
At
different speeds the swash plate compressor runs as in the car it is determined
by the engine. To run the compressor in a variable speed motor drive test
facility used instead of the engine through
a magnetic clutch as well as v-belt. As the lubricating oil polyalkylene glycol is used. In most of the
automotive air conditioning system, oil
separator are not present in the test bench the same has been provided. For pressure equalization through a capillary
tube separated oil is made to pass to the suction line.
To
facilitate monitoring as well as measurement of the air stream for condenser
along with evaporator Separate ducting arrangement has been made. With thick Aeroflex sheet,
the outside walls of the ducts are insulated. By means of axial flow fans, fresh air is drawn into the duct as well
as passed through the evaporator and condenser. From the automobile battery, the fan motor receives the power
supply in the car. By providing a car 12 V battery in the test bench, the same arrangements are replicated. In the original PVC casing, the evaporator was kept in a way that
it seems that air circuit flow is like the original.
For the air conditioning system to simulate the load, downstream of the
evaporator duct, an electrical heater is
installed.
Selection
and placement of the sensor:
For
the steady state as well as dynamic characteristics of the test rig the most
crucial and important part is to select as well as placement of the sensor. In this test system, the parameters measured include the speeds of the blower, compressor, and mass flow rate of refrigerator,
pressure, and temperature at different
strategies point of the refrigerant loop, the temperature of the sir dry bulb as well as relative humidity (RH)
at the evaporator outlet as well as an inlet.
Through the system, the refrigerator mass
flow rate is measured in a liquid line by a Coriolis type mass flow meter
placed. At a number of location insertion type of temperature sensor have been
used to improve the accuracy of the measurements. By a differential pressure transmitter, the pressure drop across the
condenser is measured. Electrical outputs are given by all sensors that are sent to the data acquisition system interfaced
to a PC.
Component
|
Description
|
specification
|
Condenser
|
With fan cooling multi-flow condenser
Cross-flow exchanger fin tube
At the outlet
of condenser receiver coupled for separating liquid refrigerants
|
Size: 540mm*480mm*163.1mm
No of tubes: 31
Passes number: 4; 14,6,7,and 4 tubes
|
Compressor
|
With five
pistons fixed displacement swash plate compressor
By engine shaft
designed to be driven through magnetic clutch and belt drive
|
Type: SP08
Runs between: 800 to 2200rpm
The range of pressure: 100 to 1800 kpa
|
Evaporator
|
Evaporator of multi-flow
Cross flow
exchanger of fin tube
|
Size: 240mm*197mm*48mm
Tubes no: 19
|
Pipe line
|
Aluminum pipe pre-forms
|
Inner Dia of high pressure: 12.35
Inner Dia of pipe low pressure: 6.7mm
|
Expansion valve
|
Thermostatically
controlled, Orifice type
|
|
Design
of the Controller:
HVAC
and other controlling operations are taken
care of by the ECU (Engine control unit)
in a car. Nor an ECU or an engine are not
contained in the present test rig. Therefore a suitable controller has
been designed. The controller is first ensuring that the blower is running
after the AC switch is on. By the
thermistor temperature is recorded and also checks the discharge pressure. The
system will start running if the temperature is more than 4 degree and the
pressure is 2 to 32 bar, compressor clutch will be engaged, and the power is
supplied to the fan of the condenser. As protection against frost formation to stop the system, the controller will disengage the
clutch of the compressor when the
temperature drops to 2 degrees.
As according to the above
graph we discuss the difference between manual and updated HVAC system. In the manual you have to give all
values and run it but in automatic, once
you start it automatically takes the value. But the function of both the manual and automatic are similar HVAC system is used to cool one room, the building also in the vehicle.