The API Compendium of Greenhouse Gas Emissions Estimation
Methodologies for the Oil and Natural Gas Industry (known as the API Compendium
was released to initiate to study, evaluate and do the comparison of other
greenhouse gas estimation methodologies and protocols. The American Petroleum
Institute including its many member companies is already implementing action
plans to address greenhouse gas (GHG) along with its policy issues (Shires,
Loughran, Jones, & Hopkins, 2009).
The main objective the API compendium is to promote the
application of standardized and consistent methodologies for the estimation of
greenhouse gas from the operations of oil and gas industries (referred to as O
& G industries). This API compendium includes techniques for calculations
and emission factors which will be used to estimate the GHG emission for oil
and gas industries.
The API compendium presents and demonstrates the use of the
estimation methods for almost every harmful or injurious gas that is released during
the operation of oil and gas industries. The other pollutants are as below;
CO2 = carbon dioxide
CH4 = methane
N2O = nitrous oxide
HFC = hydro-fluorocarbons
PFC = per-fluorocarbons
SF6 = sulfur hexafluoride
CO2e = carbon dioxide equivalent
The prescribed method
includes the method for the estimation of carbon dioxide, nitrous oxide,
methane, hydro-fluorocarbons, sulfur hexafluoride, per-fluorocarbons. These
methods include almost all the emission sources together with vented,
combustion, fugitive. The API has provided the user with decision trees for the
easiness in selecting the technique for the estimation or calculation, based on
the kind of the material, availability of data and the accuracy required.
2: Emission
sources of The API Compendium of Greenhouse
In the oil and gas
industry, the emission of greenhouse gas takes place from one of the following
sources. The first type of source is combustion sources. These type of sources
include both types of types of equipment, either these are stationary or mobile
equipment. The second type of sources includes process emissions and vented
sources. Then there are fugitive sources. The fourth type of sources is
indirect sources. Some pieces of equipment may emit GHG under more than one
class. For example, a compressor emits under fugitive emissions under the
pressurized condition, during maintenance, these emit under vented emissions
and during normal operations they emit under combustion emissions (Reay, 2007).
Greenhouse gas emission by gas of The API Compendium
Entity
|
Code
|
Year
|
Nitrous
oxide
|
Methane
|
Carbon
Dioxide
|
Afghanistan
|
AFG
|
2010
|
3356.556
|
13493.3
|
8470.77
|
Afghanistan
|
AFG
|
2011
|
3390.122
|
13628.23
|
12251.45
|
Afghanistan
|
AFG
|
2012
|
3423.687
|
13763.17
|
20454.53
|
Albania
|
ALB
|
2011
|
1134.809
|
2618.294
|
5240.143
|
Albania
|
ALB
|
2012
|
1146.045
|
2644.217
|
4712.095
|
2.1 Combustion of
The API Compendium of Greenhouse
The combustion includes the formation of the CO2 as a result
of the oxidation of carbon Combustion is a chemical process to produce heat and
light fuel combines with the oxygen let’s take an example to explain combustion
Burning wood in a fire. In this reaction carbohydrates in wood react with the
oxygen as a result water and carbon dioxide is form. It also generates the
energy. This type of phenomena can be seen in most of the stationary equipment like
heaters, burners, boilers, flares engines and incinerators. Sometimes methane
CH4 ma also releases in exhaust gases due to incomplete combustion it is
impossible that combustion is completely done so carbon monoxide, hydrogen and
even carbon may also release. (Glassman, A, Yetter,
& Glumac, 2014).
2.2 Process
Emissions and Vented Sources of The API Compendium of Greenhouse
These sources occur as a result of release from normal
operations, Turnaround activities, emergency events, maintenance, and many
other non-routine events. The sources include in this are condensate, crude
oil, storage tanks for oil and gas products, loading sources and racks. These
also include some equipment like pneumatic devices and chemical injection pumps
that release greenhouse gases. These mainly emit CH4 and potentially CO2.
The process vents come in a subcategory of the vented
sources. These are the sources that produce emissions due to the chemical
transformation or some processing steps. Dehydration, hydrogen plants and gas
sweetening catalytic cracking units and naphtha reformers are the examples of
these type process vents. GHG emissions may be caused during the startup of
equipment. FCC (Fluid Catalytic Cracking) is the most significant conversion
processes utilize in the petroleum refineries. It is used for the high molecular
weight of the hydrocarbons factions of the heavy crude oil into the more
valuable gasoline products. The portion of the heavy crude oil is the feedstock
of the FCC, which has initial boiling point around about 340
with the
higher atmospheric pressure. The portion of the heavy crude oil is normally referred
for the heavy gas and the vacuum gas oil. In the process of the FCC feedstock
is heated as a high temperature as well as moderate pressure plus into contact
hot powered catalyst.
2.3 Fugitive
Sources of The API Compendium of Greenhouse
The unintentional releases from the equipment leaks and
piping components at sealed surfaces are considered as fugitive emissions. These
also include the leaks in the underground pipeline. These are usually leaks of
low volume from sealed surfaces. Some specific fugitive emissions source types
include seals, rotating surfaces and mechanical joints.
2.4 Indirect
Sources of The API Compendium of Greenhouse
These emissions are the result of activities of combustion
of fuels, more precisely hydrocarbon fuels, for the generation of electricity
steam, heat, or for the cooling where this energy is purchased or imported.
Indirect emission is a critical test and is a mind boggling region, yet we
anticipate that 84% of multinationals will take a gander at methods for
diminishing their roundabout emanations inside the following three years. Right
now is an ideal opportunity to begin assessing how this will influence your
business - as it will assume an expanding job in buying choices and in money
related and chance arranging. It will likewise be a key factor in recognizing
brands, building notorieties and improving buyer devotion.3. Emissions
estimation methods of The API Compendium of Greenhouse
There are the following emissions estimation methods which
are used for the emissions sources as given below;
Direct Measurement
Emission Factors
Mass balance
Engineering Calculation
Direct measurement is
is obtained form the emission sources, by using the variety of methods
including the source testing, continuous emission monitoring system (CEMS). The
Emission factors relate the amount of the emission from the given piece of the
equipment of the activity of the equipment .
Please put together a table comparing the quantification
methodologies used for GHG estimation in each protocol/standard. For instance,
see the table below (just for your reference). Alternatively, you can create a
workbook in Excel and list all emissions sources and categories with the
respective calculation methodologies for the three (3) GHG we estimate (CO2,
CH4, and N2O). In preparing this workbook, please keep in mind the most
commonly used emissions determination methodologies for emissions sources such
as internal combustion engines:
Continuous Emissions Monitoring System Or CEMS
Predictive Emissions Monitoring System Or PEMS
Measured—Stack Test Data
Portable Analyzer Test Data
Vendor-Supplied Emission Factors
Ap-42 Emission Factors
Source Category Emission Model
Mass Balance
Engineering Judgment
Emission
Category
|
Emission source
|
Calculation Methodology
|
Remarks
|
CO2
|
CH4
|
|
API
|
ISO 14064
|
GHG Protocol
|
API
|
ISO 14064
|
GHG Protocol
|
|
Combustion source
|
Turbine generator
|
Mass balance and fuel carbon
content
|
No applicable
|
|
Equipment Specific EF
|
|
|
|
3.1 Combustion
emissions estimation methods of The API Compendium of Greenhouse
These methods include combustion emission from mobile and
stationary sources, flares and other many miscellaneous sources. These methods
are applicable to any fuel-based combustion source.
Usually the companies used three “Tiers for emission
calculations depending on data availability and the different levels of complexity.
Following are some of the methods that can be used to
estimate the combustion Emissions.
Prepare a table summarizing data required to collect for all
combustion sources (see below)
Equipment/
Process
|
Data required
|
Process
rate
|
1361120
|
Hours
process occurred
|
3640
|
3.1.1 Estimating Fuel Consumption Data from Energy Output or Volumetric
Flow
In this compendium, the energy input has been used as the
basis for the estimation of combustion emissions. The reliability of the
approach is due to the mass rates or fuel combustion volumes. The actual fuel
data is possible for consumption should be used according to this API
compendium.
This method is further categorized in the types based on the
type and source of the data that we are using for the emission estimation. In
the first method we use equipment data for the estimation of fuel usage. In
another method, if we are provided with the input of fuel then we will
calculate the energy input by conversion of the volumetric flow rate.
3.1.2 Conversion between Gross and Net Heating Value of The API
Compendium of Greenhouse
In this method, we simply imply IPCC’s convention, and the
emission factors reported on the basis of lower heating value converted to
higher heating value. In this method, we multiply the lower heating values with
a factor (the factor selection depends upon the type of fuel) to convert it to
higher heating value.
3.1.3 Fuel Combustion Emissions Estimated from Fuel Composition and
Usage
In this method we estimate the emissions by considering the
combustion of the fuel. In this, we apply a material balance. It is the most
reliable method for the emission estimation. Factor of Emission, potential of
global warming, rate of mass emission, maximum uncontrolled emission, maximum
uncontrolled carbon dioxide equivalent, pollution control efficiency as well as
mass emission rate maximum control. We
use the data of fuel usage and the carbon analysis of fuel. The estimation of CO2 emission is purely based
on the 100% oxidation of the carbon present in the fuel. The API compendium
estimates methane gas emission on the basis of emission factors.
In this first we calculate the carbon content percentage by
using the following formula.
3.1.4 Fuel
Combustion Emissions Estimated on a Fuel Basis for Stationary Sources
This method is implied if the carbon analysis of fuel is not
provided. In this case, we use the average composition of the fuel. We can also
different type of available default values for the implication of this method.
First of all, we can use the average composition of the fuel available by
default. Then we can also make use of the carbon dioxide values for the
estimation of carbon dioxide emissions.
3.1.5 Emissions Estimated on an Equipment Basis for Stationary Sources
For the implication of this method, we have to be provided
with the fuel usage for specific equipment like turbine, engine, boiler etc. some
other greenhouse gas estimation methods give the factors for CO2 emissions for
stationary combustion on the basis of the equipment.
Source of electricity
|
Emission
Standard factor
(t CO2 /MWhe)
|
Emission
factor LCA
|
Solar PV
|
0
|
0.020-0.050
|
Wind power
|
0
|
0.007
|
Hydropower
|
0
|
0.024
|
But these factors are
not consistent with the methods provided in the API compendium. As early
mentioned the API compendium’s methods are purely based on the 100% oxidation
of the carbon o the fuel.
3.2 Process
and Vented Emissions Estimation Methods of The API Compendium of Greenhouse
There are a number of sources for vented emissions,
associated with the operations of the oil and gas industry. These emissions may
be a result of vents and non-fired stacks. These sources are very specific
about the type of the operations. That's why this method subcategorized
according to the type of the process.
3.2.1 Gas Treatment Processes of The API Compendium of Greenhouse
These processes may include the emissions from glycol
dehydrators or glycol pumps. Some of the other equipment is which will be
responsible for these emissions are desiccant dehydrators, sulfur, and acid gas
removal units and other alternatives for the glycol dehydrators.
The rational estimating procedures
are used for the gas treatment process. To better estimates the gas treatments
for the gas emission rational procedures is developed which is used either in the
plant specific data, and the more general data. This procedure is evaluating by
using the full scale data from the 16 treatment facilities.
3.2.2 Refinery Processes Vents of The API
Compendium of Greenhouse
These include some specialized process vents that are
emitting GHG in refineries. Some of these are linked with the regeneration of
the catalytic reformer and catalytic cracking. Some other emissions are used to
from catalytic cracking units, fluid coking units, coking units delayed,
units of catalytic reforming, units of coke calcining, asphalt blowing
operations, blow down systems, storage tanks, equipment leaks, loading
operations, flares, as well as sulfur recovery plants the Petroleum Refineries
Sector also reports process emissions. The by-products include the processes
like hydrogen plant, cokers (Flexi cokers, fluid cokers and delayed cokers) and
other catalyst regenerators.
The Catalytic cracking is the estimation procedures for the Refineries
process of vents, which is used in the petroleum refineries. Catalytic cracking units plus the fluid coking
units by the rated capacities less than the 10,000 could find the coke burn
factor plus the carbon content of coke.
3.2.3 Cold Process Vents of The API Compendium of Greenhouse
These vents are related to vents released by the emissions
without any combustion. Due to this, these sources mostly contain methane
emission more than carbon dioxide. The main sources for these vents usually
include small and miscellaneous downstream and upstream.
Due to a variance of the sources that can be considered as
cold vents, se we can’t calculate the emission of methane or carbon dioxide by
using some default values. But, we can use general material balance approach to
estimate the concentrations and vent emissions.
Where;
Ex is the emission of the any component in unit mass, in
unit time.
VR= Volume of combustion components per unit of heat content
VT= Volumetric flow rate of fuel
Fx = Volume of combustion components resulting from
combustion
n= Index for measurement period.
Molecular weight of pollutant “x”
3.3 Fugitive
Emission Estimation Methods of The API Compendium of Greenhouse
These emission methods refer to the estimation of the
emissions from the leaks in the equipment. It is obvious that if any equipment
is pressurized then it will definitely have the possibility of leakage. The sources
of leakage on involve flanges, valve, seals and any other related equipment. Sometime
the fugitive emissions could be from sources of no-point operations. Such
examples are pits, wastewater treatment, ponds, and impoundments.
Average SOCMI “Synthetic Organic Chemical Manufacturing
Industry “leak –no leak estimations procedures are used to estimate the fugitive
emissions. Fugitive emissions involve the process of eth equipment leaks, flanges,
valves for the process of emission and the treatment facilities.
3.3.1 Equipment Leaks of The API Compendium of Greenhouse
There are a number of sources in the oil and gas industry
that are considered as sources for fugitive emissions. The equipment leaks
include leaks from flanges, valve, pump seals and relief valves. There are the
following three methods or approaches for greenhouse fugitive. The first method
is Average emission factor and the second is Correlation equations and the last
technique is screening value range. The recommended approaches for greenhouse
gas fugitive equipment can be listed or graded on the basis of accuracy and
data requirements. To calculate fugitive emissions only the Average Emission
Factor Technique might be used when an Inspection as well as at the facility
Maintenance Program is not in place as well as reliable site-specific screening
data are not accessible. In the event that an Inspection and Maintenance
Program is set up at the office and solid site-particular screening information
are accessible, the Correlation Equation Method can be utilized to figure the
criminal emanations. Oil and Gas Production offices may utilize the Correlation
Equations what's more, Factors for Refineries and Marketing Terminal. To
calculate the fugitive emissions the third method Screening value range Method
this is based on two specific levels of leaks. These factors can be of
equipment level, component level, facility level, and component level approach
for measurement. PART 2
4. Emission
categories for O&G business activities of The API Compendium of
Greenhouse
For the convenience of the companies in this API compendium,
the oil and gas industries are categorized for the idea of describing
applicable methodologies for the emission estimation.
These industries can be categorized as follows;
4.1 Conventional
Exploration and Production of The API Compendium of Greenhouse
In this category, we extract the petroleum from the
underground reservoir. The reservoir can be located offshore or onshore. This
is because the natural gas can be produced from the same well. The exploration
process mainly informs different geophysical and geological tests and surveys.
The main components of the emissions are CO2, N2O, and CH4. The sources of the combustion for these types
of industries generally are, boilers, dehydrators, heaters, flares, fire pumps,
turbine electric generators etc.
There are a number of steps that are included in the
production of oils or gas. There are
numbers of steps that are implicated for the production. The most important
method is the separation process. Also, the wellhead may have a vent to
discharge casing head gas. It could be a source of both methane and carbon
dioxide gas.
4.2 Oil
Sands and Heavy Oil Upgrading
This category includes the extraction of heavy oil from sand
deposits, by the unconventional means. Oils sands are mixtures of sand, clay,
water, bitumen naturally. There are certain methods to separate the bitumen
from sand deposits. Some of the methods are in-situ recovery, surface mining,
and extraction. After that, the bitumen is upgraded by removing carbon and by
adding some amount of hydrogen and synthetic crude oil is produced (Gray, 2015).
4.3 Gas
Processing of The API Compendium of Greenhouse
In this segment, only processing operations are included. In
the processing of gas, we recover high-value liquid products from the gas
stream. Process vents from gas sweetening, dehydration, pneumatic devices, and
many other non-routine activities can result in the emission of methane gas. Combustion
sources such as heaters, engines, boilers, and flares may result in carbon
dioxide emission (Kidnay, Parrish, &
McCartney, 2011).
4.4 Carbon
Capture and Geological Storage of The API Compendium of Greenhouse
These storages refer
to the chains of the processes that are used to collect the gas stream of
carbon dioxide. In this step of capturing the carbon dioxide gas is separated
from other gaseous products. Then it is compressed to facilitate the
transportation. In these operations the combustions and indirect emissions also
the fugitive and vented emissions can result from equipment which is used as a
part of the process of capture.
4.5 Natural Gas Storage and LNG
Operations of The API Compendium of Greenhouse
These facilities are used for the storage of the natural gas
that is produced usually in summer. It is usually done to deliver the gas
during the time of peak demand. In this, the first the gas is liquefied by a super
cooling process and then stored in tanks with heavy insulations.
For fugitive sources and LNG, vents are not fully developed
for the methane emissions. The LNG systems are designed in such a way to avoid
the contact with outside air. When the methane is vaporized, the emission
factors those are applicable to the storage of natural gas through operations (Mokhatab,
Mak, Valappil, & Wood, 2013).
4.6 Refining
of The API Compendium of Greenhouse
This segment in API compendium consists of almost all the
refinery sits that include both crude and finished products for example
gasoline. It includes many distillation steps that split petroleum hydrocarbons
into the boiling rangers with narrow spacing. There are a number of process
vents that can contribute to greenhouse gas emission. Fugitive methane gas
emissions can result from the components and piping associated with refining
processes. Some of the process vents include catalytic crackers for fluids,
regenerators and boiler vets (Fahim, Al-Sahhaf,
& Elkilani, 2009).
References of The API Compendium
of Greenhouse
Fahim, M. A., Al-Sahhaf, T. A., & Elkilani, A. (2009). Fundamentals
of Petroleum Refining. Elsevier.
Glassman, I., A, R., Yetter, & Glumac, N. G. (2014). Combustion.
Academic Press.
Gray, M. R. (2015). Upgrading Oilsands Bitumen and Heavy
Oil. The University of Alberta.
Kidnay, A. J., Parrish, W. R., & McCartney, D. G.
(2011). Fundamentals of Natural Gas Processing. CRC Press.
Mokhatab, S., Mak, J. Y., Valappil, J. V., & Wood, D. A.
(2013). Handbook of Liquefied Natural Gas. Gulf Professional Publishing.
Reay, D. (2007). Greenhouse Gas Sinks. CABI.
Shires, T. M., Loughran, C. J., Jones, S., & Hopkins, E.
(2009). Compendium of greenhouse gas emissions methodologies for the oil and
natural gas industry. URS Corporation for the American Petroleum Institute (API).
API, Washington DC.