1.1 Introduction of Use of limestone
Filler in HPC to improve passing ability property
In recent years, the need to come with a possible alternative type of concrete to reduce
building materials' impact on the economy, energy, and environment has
attracted many scientists to investigate.
Self-consolidating high-performance
concrete (SCHPC) is one of these types of concrete that efficiently use the natural resources available locally to produce
high passing ability and dimensional stable concrete. Assumed that the dominant and
traditional binding material in the concrete structure is cement, and with the extensive use of this expensive
binder on the consumer as well as on the planet, it is encouraged to reduce the
amount of this binder used in the concrete mixture by natural and local
fillers. One of these inert fillers, as suggested by [1] is limestone (LS). Limestone
can be one of the most worthwhile filler to add for three reasons:
1.
reducing carbon dioxide emission
2.
lowering the cost associated with saving energy in producing
cement clinker
3.
limestone is generally available in the cement quarries which
make it easier for the majority of cement manufacturers to handle [2]. Limestone fine filler also has a
particle size distribution finer than
cement particle size, which makes it perfect to substitute cement.
To increase the passing ability of concrete, the flow-ability
should be increased, and segregation should be decreased, or in another meaning, cohesiveness should be increased. These contradictory properties can initiate the variability on the exact relationship between passing ability,
segregation stability and durability properties of high-performance concrete.
For example, adding water or SP increases the flowability but also increases
segregation. Furthermore, adding fine
materials decreases segregation, but it
decreases flowability. The design of this concrete mix is indirect due to the flow
ability and segregation are two opposing performance properties of concrete
because any change in the design mix that improves one of these characteristics
will actually undermine another. These
properties are very vital especially in extreme climatic condition where
transportation, handling, pumping, placing and finishing of concrete is an
issue that needs to be considered.
In-depth, dealing with the different environmental
climatic conditions when it comes to high-performance concrete is an important concern for users willing towards
utilizing environmentally friendly materials as a partial replacement for
Ordinary Portland Cement (OPC). Overall, it is encouraged to help the concrete
industry in reducing the amount of cement used in structural projects, which can save building materials cost,
production energy, and sustainability in delivering an optimal concrete
quality.
As an experimental investigation in
this chapter, a scientific mixing design of Self-Consolidating High-Performance Concrete (SCHPC) incorporating
non-cementitious limestone filler is developed to understand the behaviour of superplasticizer’s
addition mixture on fresh concrete properties. Considered,
two groups of concrete were tested, Group
A is the first which is the reference mixes with cement only as a powder, Group
B is the second when limestone filler substitute cement in the concrete powder
composition with three different replacement ratios 15 percent, 25 percent, and
35 percent. The properties of each concrete mix were
measured regarding flowability, segregation stability and passing
ability then compared to each other; both single and concurrent performance
comparison was considered. In summary,
many interesting results indicating the
competence of advocating limestone filler in advancing the rheological
performance of concrete as a partial replacement of cement volume.
Additionally, passing ability and concurrent flowability-segregation resistance
performance can be connected in a
positive relationship.
1.2 Research
Methodology (Approach) of Use of limestone
Filler in HPC to improve passing ability property
1.2.1 Materials
of Use of limestone Filler in HPC to improve passing ability property
Please refer to 3.2
1.3 Mixing
procedure for Concrete performance tests of Use of limestone Filler in HPC to improve passing ability
property
The prepared dry ingredients,
including powder and aggregates, were mixed for 2 min in the pan mixer. Then
water was added, and the ingredients were mixed for 3 min before the SP was added. After adding the SP, the mixture
would be mixed for 5 min before the concrete
performance tests were performed. The
total mixing process normally took less
than 15 min to complete. Tests on fresh concrete were performed immediately
after mixing and were carried out in the following order: slump flow test
without J-ring, slump flow and passing ability test with J-ring, L-box test then
segregation test. Concrete used for
slump flow test was put back into the mixer, and the whole batch was remixed to
eliminate the thixotropic behaviour. Remixed concrete was used for J-ring, L-box and segregation tests. All of the tests
were repeated two times, at least to ensure reliable reading obtained.
1.4 Test
methods for concrete performance analysis of Use of limestone Filler in HPC to improve passing ability
property
1.4.1 Flowability (Slump-flow SF)
of Use of limestone
Filler in HPC to improve passing ability property
Flowability is the primary property governing fresh concrete
properties, which can be tested by the Slump-flow test. This test is simply pouring the concrete by scope in the normal slump cone with no vibration until its
full then lifted it upwards in one movement.
The time from starting an upward movement of the cone to the time when
the concrete has reached a diameter of 500 mm on the baseplate was measured, and it represents the flow time t500. Then, measuring the
diameter of the liquid slurry in two
points perpendicular to each other until the point where the spreading of
aggregate stops on the baseplate. The slump-flow
SF will be the average of these two diameters. Also, the flow time could be an indication of the relative viscosity and flow speed of the
fresh concrete mixture. The slump flow test carried out in general accordance
with BS EN 12350-8 (2010) [3].
1.4.2 Slump-flow with J-ring test SFJ
(passing ability by J-ring PJ)
The J-ring test will be taking place
in combination with the slump flow test except before filling the slump cone
with the fresh concrete mixture, the
J-ring, made of a ring of evenly spaced vertical smooth reinforcing bars, needs
to be placed outside the slump cone concentrically. In the beginning, the
concrete allowed to cross the bars and freely flow toward the edge of slump
baseplate. Then, the average of the level differences between the concrete
surface and top edge outside of J-ring at four orthogonal point’s and at the center of the J-ring) apparatus measured and specified as J-ring passing ability PJ. The
J-ring test used to evaluate the passing ability of fresh concrete mixture when
obstructed by vertical reinforcing bars of desired size and spacing without
blocking. From the same test, both J-ring flow time t500J and J-ring flow
spread SFJ could also be obtained and calculated as discussed before in the slump
flow test. J-ring test will be performed according to BS EN 12350-12 (2010) [4].
1.4.3 Passing ability (L-box test PL) of Use of limestone Filler in HPC to
improve passing ability property
The passing ability property will be measured by the L-box test, which is a test that
would be carried out incompatibility with
BS EN 12350-10: 2010 [5]. L-box is “L” shaped rectangular container that
allows fresh concrete mixture to flow from a vertical section into a horizontal
section through the gaps between reinforcing
bars of specified size and spacing [6]. To stimulate the blockage action of reinforcing
bars, three 12 mm diameter steel bars spaced at 41 mm, and sliding gate between
the two sections is present. In detail, the vertical section during the test
usually filled to the top with concrete mixture. Then after about 1 min, the
sliding gate moved up to allow the mixture to flow from vertical to horizontal
section through the gaps between reinforcing bars. The height of the concrete volume in the vertical component
measured and tabulated as and the height of the concrete
volume at the end of the horizontal component measured and tabulated as. The following ratio is a measure of the passing ability of concrete
mix through a tight opening between reinforcing bars without segregation or
simply L-box test ratio:
1.4.4 Stability (segregation resistance SR)
of Use of limestone
Filler in HPC to improve passing ability property
The filter segregation test was
carried out as per BS EN 12350-11 (2010) [7]. Directly after mixing, nearly 10L of concrete
mixture poured into a plastic bucket container and kept without disturbance resting into a stable service. Then after 15
min of waiting, to allow settlement of the aggregate particles to the bottom to
take place, the bucket container was taken to sieve segregation test. About 5kg
of this mixture was carefully poured on a
sieve with a 5 mm square opening with the top of sample container height above
the sieve by around 500 mm. The concrete paste then allowed 2 min to pass
through the sieve opening if it does not stick
to the aggregate and collected by a receiver underneath the sieve. The collected paste was weighed, and the segregated portion SR (wt. %) was calculated as the
percentage of the weight of materials passing through to the total weight of
concrete placed on the sieve.
1.5 Design
of concrete mixes of
Use of limestone Filler in HPC to improve passing ability property
In general, the particle size
distribution of concrete materials in this mix design studied deeply and chosen to be very diverse to fill
the gaps to reach the optimum particle packing density. This variety in particle size distribution
saves excess paste not only to cover the aggregate particles but also to
make the mixture movable and manageable regarding
concrete flowability. It is already proven
that adding fillers can result in reducing the thirsty of the particle to more water and paste content, which
might lead to a positive effect on short and long concrete properties.
In this mix design, all the concrete
mixes were designed to have a volumetric
fraction of paste at 0.4. The rest of
the volume was filled with aggregate out of which 40 vol. percent was fine aggregate and 60 vol. percent was coarse
aggregate. The W/C ratio was fixed at 0.4
by weight such that the ratio of water to cementitious materials is kept
constant for all mixes, and any variation on the flowability and segregation
performance will not be due to the volume change of water.
One type of fine powder, namely LS, was
adopted in this test program to
investigate their effect on the consistency and stability performance of
concrete. LS is slightly finer than
cement, and thus, it can improve the wet packing
density slightly. It does not
hydrate with water but merges physically with other fine materials and water to form powder paste, which can increase
the cohesiveness of concrete.
Table 2
Composition of concrete mixes
Table 1‑1: Composition
Group
|
Mix Name
|
W/C
|
Composition of Powders
(vol. %)
|
Composition of Aggregates
(vol. %)
|
SP (%)
|
Cement
|
Limestone
|
Coarse
|
Fine
|
A
|
R1
|
0.4
|
100
|
-
|
60
|
40
|
0.75
|
|
R2
|
0.4
|
100
|
-
|
60
|
40
|
1
|
|
R3
|
0.4
|
100
|
-
|
60
|
40
|
1.25
|
|
R4
|
0.4
|
100
|
-
|
60
|
40
|
1.5
|
|
R5
|
0.4
|
100
|
-
|
60
|
40
|
1.75
|
|
R6
|
0.4
|
100
|
-
|
60
|
40
|
2.25
|
B
|
LS1
|
0.4
|
85
|
15
|
60
|
40
|
2
|
|
LS2
|
0.4
|
85
|
15
|
60
|
40
|
2.5
|
|
LS3
|
0.4
|
85
|
15
|
60
|
40
|
3
|
|
LS4
|
0.4
|
85
|
15
|
60
|
40
|
3.5
|
|
LS5
|
0.4
|
85
|
15
|
60
|
40
|
4
|
|
LS6
|
0.4
|
75
|
25
|
60
|
40
|
2
|
|
LS7
|
0.4
|
75
|
25
|
60
|
40
|
2.25
|
|
LS8
|
0.4
|
75
|
25
|
60
|
40
|
2.5
|
|
LS9
|
0.4
|
75
|
25
|
60
|
40
|
2.75
|
|
LS10
|
0.4
|
75
|
25
|
60
|
40
|
3
|
|
LS11
|
0.4
|
75
|
25
|
60
|
40
|
3.25
|
|
LS12
|
0.4
|
75
|
25
|
60
|
40
|
3.5
|
|
LS13
|
0.4
|
75
|
25
|
60
|
40
|
3.75
|
|
LS14
|
0.4
|
75
|
25
|
60
|
40
|
4
|
|
LS15
|
0.4
|
65
|
35
|
60
|
40
|
2.75
|
|
LS16
|
0.4
|
65
|
35
|
60
|
40
|
3
|
|
LS17
|
0.4
|
65
|
35
|
60
|
40
|
3.2
|
|
LS18
|
0.4
|
65
|
35
|
60
|
40
|
3.4
|
|
LS19
|
0.4
|
65
|
35
|
60
|
40
|
3.6
|
|
LS20
|
0.4
|
65
|
35
|
60
|
40
|
4
|
1.6 Results
and discussion
1.6.1 Slump-flow (with and without J-ring)
and segregation
Figure 3 shows the variations of normal
slump-flow without J-ring for all mixes versus the SP dosage expressed in
percent to powder weight ratio (i.e., cement and LS) (%). These slump-flows
values are presented in table 3 and
approximately ranged from 500 to 800mm. From Figure 2, it is obvious that the concrete mixes that include
limestone filler in its powder composition require a slightly higher range of
SP addition for the same diameter of slump flow than the mixes that include
only cement as a powder.
There are two reasons for the increased
demand of SP to reach similar slump flow in Group B. First, LS is
non-cementitious and was excluded in the
W/C, which was kept constant in this study. Hence, free water was decreased, and
more SP was required to disperse better
and reduce the agglomeration of the powders. Second, LS is finer in size than cement, and it increases the total surface area of the powder.
Since the mechanism of SP to reduce agglomeration is by adsorbing to the
surface of fine particles, the SP demand increases as finer limestone is added.
Figure 3 shows the change of slump-flow
ratio SFJ-ring/SF for all mixes versus the SP dosage expressed in percent to
powder weight ratio (i.e., cement and LS) (%). In Figure 3, it shows that the
range for slump flow ratio approximately between 0.6 and 0.99, which means that
the difference between measuring flowability by SF and SFJ is reducing the
slump flow diameter by too much or a little bit, respectively. The slump-flow
ratios for all tested concrete mixes are listed
in a separate column in Table 3.
Table 3 Slump-flow,
passing ability and segregation of tested concrete mixes
Group
|
Mix
Name
|
Slump
Flow
|
Passing
ability
|
Segregation
SR
(wt. %)
|
SF (mm)
|
SFJ-ring
(mm)
|
SFJ/SF
|
PJ
(mm)
|
PL-box
|
A
|
R1
|
350
|
300
|
0.86
|
N/A
|
0
|
0
|
|
R2
|
490
|
410
|
0.84
|
120
|
0.13
|
0.8
|
|
R3
|
650
|
430
|
0.66
|
90
|
0.29
|
1.5
|
|
R4
|
690
|
480
|
0.70
|
70
|
0.41
|
3.1
|
|
R5
|
700
|
435
|
0.62
|
62
|
0.53
|
5.2
|
|
R6
|
700
|
695
|
0.99
|
50
|
0.61
|
11.9
|
B
|
LS1
|
790
|
700
|
0.89
|
20
|
0.58
|
7.2
|
|
LS2
|
780
|
730
|
0.94
|
14
|
0.81
|
7
|
|
LS3
|
765
|
685
|
0.90
|
10
|
0.85
|
7.9
|
|
LS4
|
745
|
665
|
0.89
|
24
|
0.75
|
18.8
|
|
LS5
|
745
|
675
|
0.91
|
30
|
0.4
|
33.5
|
|
LS6
|
490
|
285
|
0.58
|
65
|
0.15
|
0.1
|
|
LS7
|
610
|
485
|
0.80
|
54
|
0.41
|
0.2
|
|
LS8
|
695
|
595
|
0.86
|
34
|
0.57
|
0.2
|
|
LS9
|
720
|
645
|
0.90
|
25
|
0.89
|
0.3
|
|
LS10
|
755
|
665
|
0.88
|
7.5
|
0.95
|
0.8
|
|
LS11
|
765
|
705
|
0.92
|
10
|
0.95
|
1.5
|
|
LS12
|
765
|
730
|
0.95
|
20
|
0.82
|
4.3
|
|
LS13
|
770
|
730
|
0.95
|
30
|
0.77
|
6.1
|
|
LS14
|
780
|
755
|
0.97
|
51
|
0.14
|
8.2
|
|
LS15
|
740
|
690
|
0.93
|
30
|
0.42
|
2
|
|
LS16
|
750
|
695
|
0.93
|
16
|
0.65
|
2.2
|
|
LS17
|
755
|
705
|
0.93
|
16
|
0.8
|
5
|
|
LS18
|
770
|
715
|
0.93
|
25
|
0.65
|
6.7
|
|
LS19
|
775
|
670
|
0.86
|
30
|
0.57
|
8.9
|
|
LS20
|
780
|
670
|
0.86
|
40
|
0.48
|
12.1
|
Figure 2: Slump-flow Versus SP dose
Figure 3: Slump-flow
Ratio versus SP dose
Figure 4 shows the difference between segregation ratios SR versus SP dosage
(%). Both tables 2 and 3 presented the values of these parameters. From Figure
4 it is evident that segregation of concrete increased gradually at the
beginning at low SP dosage and more significantly at high SP dosage. The
turning points for Group A concrete were at lower SP dosage from 1.5-2 percent,
whereas for Group B concrete, these turning points were at higher SP dosage
from 3-3.5 percent. The reason for the
more gradual increase in the initial segregation is that not all the fine
powder was adsorbed by SP and thus not
well distributed. After reaching the turning points as mentioned above, fine particles were
much better dispersed. Further addition of SP would adsorb more efficiently on the fine particles and hence an increased rate of segregation. The SP dosage
at the turning point is larger for Group B concrete because of three reasons:
(1) The total surface area of powder in Group B increased due to the fine particle size of LS. Thus, more SP was
needed to adsorb to the powder to disperse well the particles; (2) The mixture
in Group B contains less free water
because LS was added as a partial
replacement of cement and not taken into account
when calculating W/C ratio. Hence,
hydration rate was slower, which produced less Ca2+ (due to ettringite) on the
surface of cement particles resulting in less efficient adsorption; (3) Fine materials increase the viscosity
of the mortar as well as that of the paste [8, 9].
Limestone being finer than cement yields a more viscous paste, and thus
reduces flowability of paste and mortar [10, 11]. This enabled the
paste or mortar to hold the aggregates and required a more considerable force to separate the paste or mortar from the
aggregates, which would need more SP polymers to create a more significant electrostatic repulsion.
To investigate the
effect of SP dose on segregation of concrete mixes with the various percent of
limestone addition, a range of about 25 points of acceptable and less than the maximum SR=20
percent segregation limits by The European Guide for Self-compacting Concrete
(2005) was obtained in this
study. In detail, it can be revealed that
the optimum limestone addition percent as a replacement of cement is about 25
percent with respect to segregation resistance because 15 percent and 35
percent produced a higher amount of
mortar dripping out of the segregation sieve as shown in Figure 4. It is now
clear that concrete with limestone filler needs more SP to increase flowability
and influenced by the filler quantity substituting cement, while segregation
index can be above or below the reference mixes. Since the passing ability of
concrete being subject to both flowability and segregation stability, the
addition of limestone filler and/or SP
can be controversial for passing ability of concrete.
Figure 4: Segregation versus SP dose
1.6.2 Passing ability by J-rings and L-box
In an explanation to discuss the
influence of adding SP and limestone filler on the passing ability of concrete,
the test results obtained for Groups A and B concrete from L-box and J-ring are
studied. The test results for Group A is showing too low slump flow for the mix
R1 which makes it unreliable to represent passing ability by J-ring (PJ). So,
in this study passing ability is better to be represented by L-box (PL) as it is formulated in Table 3. Both figures 5 and 6 show respectively the variations of passing
ability obtained by J-ring (PJ by Eq. 1) and L-box (PL by Eq. 3) against the
dosage of SP stated in percent to powder weight ratio (i.e. cement and LS) (%).
It can be understood from Figure 5that
the passing ability increases (indicated by a decrease
in PJ) initially as SP dosage increases until reaching a minimum PJ value
around 10 mm then it decreases (indicated by an increase
in PJ) as SP dose continues to increase.
In practice, this means that when the difference between the level of concrete
inside and outside the J-ring is minor
that, concrete can pass very easily
through J-ring reinforcement bars outside, making it possible to reach the
corner of the framework. It is also indicated in Table 3 and Figure 5 that
adding limestone filler will improve the passing
ability of concrete in general trend by using J-ring passing ability
measurement.
From Figure 6, a related point to
consider is for values of PL ≥ 0.8; these
values indicate a high passing ability is
meeting what is recommended by The European Guides for Self-Compacting Concrete
(2005) for the passing ability criteria range used to the production of
self-compacting concrete. The obtained maximum passing ability (PL), as
presented in Table 3, depends on the
ingredients of the concrete mixes in Table 2. It
is detected that the maximum passing ability PL attained increases dramatically
when limestone filler is added to the concrete mix for replacing an equal
volume of cement in Group B. Amongst these maximum passing abilities, the one
with 25 percent LS replacement of cement is the highest, followed by 15 percent
LS replacement of cement, then by 35 percent LS replacement of cement and
finally concrete with no filler. It can
also be extracted from Figure 5, 6 and
Table 2 that the respective SP dosage required to reaches the maximum passing
ability by both measures PJ-ring and PL-box is about 2 percent SP addition for
concrete mixes that include no filler in their powder compositions and around 3-3.5
percent SP addition for concrete mixes with limestone filler. These
accumulating results are adding more
assurance to the data obtained here for passing ability.
The rise in the passing ability when
limestone filler substitutes cement in concrete mixes can be best described by the wet packing density
theory proposed by Wong and Kwan (2007a). This
can be explained by the improvement in the filling effect when the finer filler was
added, filling up the interstitial void that increases the wet packing density of concrete [13, 14].
For that reason, the maximum passing ability increases [15], as LS is finer than
cement in Group B concrete. In comparison with the reference mixes, 25 percent LS
filler mixes can achieve the maximum wet
packing density by falling between not enough 15 percent LS and excessive 35
percent LS amount of fine filler compared
to concrete mixes with 0 percent filler and loosened structure.
Figure 5: J-Ring Passing Ability versus SP dose
Figure 6: L-Box
Passing Ability versus SP dose
1.6.3 Passing ability and
flowability-segregation correlation
It was
revealed from the above results and discussion that to restore flowability after substituting part
of cement content by limestone filler, Superplasticizer needs to be present by
a slightly surplus amount. This additional SP could initiate the chance of
concrete segregation. So, the outcomes can be one of these conditions. When the
increase in flowability is more than that
in segregation, the concrete turns out to
be more workable and stable, which adds to the passing ability. Otherwise, the
concrete turns into less workable and stable, which deteriorates the
passing ability? Consequently, when cement substituted by limestone filler in
concrete mixes, it can be claimed that
rises in passing ability are not granted
when a high dosage of SP added. For
concrete to have the high passing ability,
the concrete mortar should be consistent and homogeneous enough to move the
coarse aggregate during the flow through the narrow
reinforcement gap without flow separation such that the coarse aggregates
will not be residual and block the gap in the passing ability apparatuses.
Additional, it needs to be able to flow freely after passing through this reinforcement gap. Therefore, the passing
ability of concrete should be well interconnected to the performance of
flowability and segregation of concrete, which indicates the maximum limits of
flowability and segregation resistance that can be
achieved concurrently. This can be
achieved by growth in flowability-segregation performance through (1) An
increase in flow ability at given segregation;
(2) A decrease in segregation at a given flowability; or (3) An increase in
both flowability and segregation. All the above measures will enhance the
stability and passing ability of concrete flowing through the narrow gap and
beyond in J-ring and L-box passing ability determining tests.
To study the
flowability-segregation performance of concrete, the slump-flow of concrete
(SF), which is the nominated indicator for flowability in this study, was
plotted versus the sieve segregation ratio (SR) in Figure 7 for all concrete
mixes in Group A and B. It is clear from Fig. 7 that concrete slump flow
increases gradually in the beginning as segregation increases slowly, then
eventually reaches the maximum flowability and leveled off, for whatever
segregation was obtained. In detail, the
greatest slump flow diameter achieved in
Group A is about 700mm with respective 12 percent SR. When limestone filler is added in Group B, around 765mm was able to
accomplish for slump flow with lower segregation performance, which was 1.5 percent SR for 25 percent limestone
replacement ratio. For more illustration In Figure 8, the passing ability for
all concrete mixes in Group A and B by using L-box test were plotted versus the sieve segregation ratio (SR) for
investigating passing ability and flowability-segregation correlation.
Evidently, these graphs show that by adding finer
limestone filler into concrete to substitute cement, the possible maximum
flowability of concrete can be reached at
a lower segregation performance or higher
cohesiveness of concrete. As mentioned before, lowering segregation at a given
flowability could improve the passing ability
of concrete, although, with a larger dosage of SP needed, it is now almost certain
that the concurrent flowability-segregation performance can be correlated to the passing ability of
concrete. The performance of concrete with LS =
25 percent is seen to be the highest, followed by LS = 15 percent, then by LS =
35 percent and lastly followed by concrete with no filler, which is in the same
order of their passing ability (PL) as shown in the comparison between Fig. 7
and 8. Accordingly, it confirms that passing ability of concrete can be represented by the performance of
flowability and segregation. In addition, Figure
6, 7 and 8 also reveal that even though a higher dosage of SP is added to
restore flowability of concrete when LS is used as fine filler, it does not
have a precarious effect on the passing ability of concrete if the SP dosage is
not too excessive to cause flow separation in concrete.
Overall, it is noticeable that the
optimum substitution of cement by limestone filler is located when LS=25 percent in Group B with relatively small
segregation effect SR, at the corresponding maximum passing ability and
slightly more SP dose as it is obvious
from the data presented in Table 2, 3 and Figure 8. It is accounted for the reason to have a
better passing ability; concrete
needs to be very cohesive and stable for
the mortar to hold the coarse aggregate firmly when passing through the narrow gap,
and therefore, it must have low
segregation. This range of limestone filler replacement addition and
segregation percentage can be taken as
one of the essential mix design guidelines for producing concrete with the high passing ability for W/C=0.4.
Figure 7: Slump-flow Versus Segregation
Figure 8:L-Box Passing Ability versus Segregation
1.7 Conclusions of Use of limestone
Filler in HPC to improve passing ability property
In this paper, non- cementitious and inert limestone fine filler substitute an equal volume of
cement in concrete mixes by three replacement ratios (15 percent, 25 percent,
and 35 percent). These powder compositions
were studied for their passing ability in
comparison with cement only powder concrete mixes. In each concrete group, a suitable number of concrete mixes samples were prepared with
altered SP dosage to investigate the passing ability, flow-ability, and
segregation resistance performance. The following points can be extracted out
from the outcomes of this study:
1) When
fine limestone filler is added to the
concrete, with a purpose to replace cement, more SP dose was needed to restore
the flowability and to prevent segregation from happening in concrete.
2) J-ring
test that passing ability apparatus might give a misleading result when
slump-flow is too low. Therefore, it is better to use the L-box test for
passing ability reading.
3) There
is an increase in passing ability when fine
limestone filler substitutes an
equal volume of cement in concrete mixes. One of the reasons is due to having a
better packing density in concrete mixes with LS caused a more excess paste coating around aggregates.
4) In
this study, standard slump flow (SF)
without J-ring is used to represent flowability in general.
5) Initially,
at low SP dosage passing ability of concrete
increases and reaches the maximum while segregation increased slowly. Then, a further
increase of SP could cause passing ability to drop and result in a more
considerably increase in flow separation of concrete.
6) )
The passing ability of concrete can be positively correlated to its
flowability-segregation envelope. The higher the envelope, then the larger the
passing ability will be.
7) At
a given flowability, for designing concrete mixes with LS replacement of up to 25%
percent of cementations materials, the passing ability of concrete can be
superior with the lower possible segregation. This
can be reached by putting in slightly
more SP to improve the concurrent flowability-segregation performance.
References of Use of limestone Filler in HPC to improve passing ability
property