The literature
review about the robots, their parts, processes and modeling of the robots will
be discussed in the literature review section.
Robotic Machining of parts of Robot Mass Finishing
Robotic
machining of the parts depends on the type of the materials, the material can
be hard as well as it can be soft. In the soft material machining, the quality
of the machinery is not that important than in the machining of the hard
material. The robots are used to machine different pats in the industry to cut
the different pieces of aluminum; it is used in automobile industry to cut
different parts of the cars and automobiles. Robots are used in several
industries but it has some issues as well in the machining of the parts. The
robotic machining has some issues including the accuracy issues. Industrial
robots are constructed with complex structures in which different things are
installed in the robots like the motors, reduction gears and breaks. Due to the
complex structure of the robots they struggle to get to a high level accuracy
and they become restricted with the complex structures. In the robotic
machining of the parts there are many processes and many methods in which
robots assist in the machining system and collaborate in different processes (Sugita, Itaya and Takeuchi.).
Modeling of robotic machining of Robot Mass Finishing
The modeling of
the robot is an important process. The modeling of the robot is often described
as the kinematic model of the robot. The most common and appropriate method of modeling
of the robotic machining is the Denavit and the Hartenberg Approach. This
common method depends and based on the different matrices that represent the
transformation of the different frames of the reference that are linked and
that associate with the joints of the robots. Modeling is an important process
to identify the errors in the robots and where these errors are located. The
kinematic model used for the modeling of the robots is fully dependant on the
types of the robots and what fro what process the robot will be going to use
for. Robert modeling is an important process to identify all the major flaws in
the robots that can be improved with the help of the Kinematic Modeling.
Because in the kinematic model kinematic errors are included which identify the
errors in the joint offsets of the robots as well as in the link length?
Kinematic Modeling helps in improving the robot and the flaws in it (Paolo Redaelli).
Robot Calibration of Robot Mass Finishing
After the modeling
of the robotic machining, next comes the robot calibration. In the Calibration
process, data is collected and the collected data is used to identify the
parametric errors. The method of the robotic calibration and the instruments
are dependent on the identification approach. But the methods that is most used
in the calibration is the measuring of the position of the robot end effectors
and this can be measured with the help of the 3D measurement devices like the
laser tracker and the 3D camera system. To do the calibration o the robot, the
selection of the measurement tool is very important, the measurement tool,
should be choose properly and very carefully to do the calibration of the
robots. And this tool should be more accurate and precise than the accuracy of
the robot that is expected. This means that the measuring tool that is used
should be more precise and accurate than the robots and its systems so that the
calibration can be done properly. Another method of calibration in the robots
is the inverse calibration in which we determine the errors and measure the
errors present in each joints of the robots (Braumann and Brell-Cokcan).
References of Robot Mass Finishing
Braumann, Johannes and Sigrid Brell-Cokcan.
"Parametric robot control: integrated CAD/CAM for architectural
design." (2011).
Dethlefs, Arne, Eckart Uhlmann and Alexander Eulitz.
"Investigation of material removal and surface topography formation in
vibratory finishing." Procedia CIRP (2014): 25-30.
E., A. Dethlefs Uhlmann and A. Eulitz.
"Investigation into a geometry-based model for surface roughness
prediction in vibratory finishing processes." The
International Journal of Advanced Manufacturing Technology (2014): 815-823.
Paolo Redaelli. "Surface flow finishing
machine." .S. Patent 8,920,215 (2014).
Sugita, Shinichi, T. Itaya and Y. Takeuchi.
"Development of robot teaching support devices to automate deburring and
finishing works in casting." The International Journal of Advanced Manufacturing
Technology (2004).