In this section,
there are different tests that will be used for the mass finishing robots.
These tests include Deflection test, Repeatability test, and Laser head
rotation test. All of these tests are extremely important for carrying out all
operations in detail.
Deflection
test of Robot Mass Finishing
The main aim of
deflection testing is to check the structural adequacy of the object or
component. If the deflection test of the mass finishing component is failed,
then there will be no accuracy. If drag finishing is used for the manufacturing
of new components, then deflection testing will play a major role. The reason
is that these parts are extremely sensitive and required high-quality
finishing. This deflection testing will provide on the new propellers for the
boats with different diameters. Such testing will provide perfection in the
manufacturing of different materials (Ng, Chan and Teo).
This type of
testing is applied to clean surfaces to make it more perfect after finishing.
From the information, it can be seen that Mandrel used for such a test is
completely rigid and contain accurate measurement. This measurement may be
changed according to the requirement of the place. The deflection test will
provide the exact strength of the component. This test is performed after
pulling the major test device through the component. Now, if the equipment
finds any deflection during testing, then it means there is one problem during
the finishing of the propeller. This test will help the manufacturer to solve
the required problem after testing (Paolo Redaelli).
Repeatability
test of Robot Mass Finishing
During the
measurement of the exact performance of the drag finishing machines, it is
necessary to apply the repeatability test on it. It will help to find different
random errors during measurement. This
test is also one of the important for estimating any kind of uncertainty in the
measurement. Moreover, it is also the most commonly used experiment for
collecting data from random means. Furthermore, many machines are required mass
finishing in their manufacturing. There are some machines on which it is
extremely difficult to apply this test. The reason is that it is extremely
difficult to detect the data (Dethlefs, Uhlmann and Eulitz).
There is an
extremely simple way of performing the repeatability test — the best procedure
to apply different measurements in the lab. In the first step, there is a need
for measurement function for testing, and then after this, there is a need to
select the measurement range for repeatability. When the measurement range is
selected, the next step will select the test points. Now the next step is
related to the selection of the equipment. In the next step, there is a need to
select the required operator for the test. When all things are done perfectly,
then after this proper test will be performed on it, and different repeatable
samples will be obtained (Sugita, Itaya and Takeuchi.).
Laser head
rotation of Robot Mass Finishing
This type of
test is performed through the use of the DidRed laser test. Through this test,
it will be easy to detect the defective part in the component that is
manufactured. Like when the new part of the propeller is designed, then through
the help of the laser head rotation test, the defective part is analyzed. The
data of the laser is easily is monitored on the device. Through this data, it
can be analyzed easily what part of the component is affected after the test.
The next point is that with the help of laser head testing, it is extremely
simple to adapt to different changes in the equipment (Braumann and
Brell-Cokcan).
Another thing is
that through the help of laser diode technology, it will be extremely easy to
analyze the problem that is present in the component. The best part of this
testing is that it is extremely cheap and contains a small size. Also, another
best part is that through the help of this test, it will be extremely easy to
analyze the fault in the component. They laser diodes are giving accurate
accuracy in the results, and it will be extremely easy to detect small errors
in the component.
Accuracy of
measurement of Robot Mass Finishing
There are many types
of equipment in which there is a huge requirement of different measurement
parameters. The accuracy of measurement is affected by different means. There
is a different type of error that may occur during measurement. This type of
error may affect the test of the equipment. From them, there are some types of
errors that may affect the accuracy of the measurement. From them, the first
one is related to personal error. When there is a requirement of testing the
measurement accuracy of the component, the observer may be not measuring it properly.
The next type of error that may arise during testing the accuracy of
measurement is the random error. This type of error arises after taking a lot
of measurements from the same instrument. If these measurements are taken, then
there is a contradiction between these measurements. The next type of error
that may arise during testing the accuracy of measurement is related to the
systematic error. This is one of the huge errors, and the reason is that this
is occurred due to fault in the measuring equipment. Due to this fault, the
exact measurement of the equipment is extremely difficult to be found. This can
be resolved by changing the measuring instrument (Braumann and Brell-Cokcan).
SWOT analysis of Robot
Mass Finishing
Through the help
of SWOT analysis, it will be extremely easy to find and analyze the factors.
Strengths of Robot Mass Finishing
There are a lot
of strengths in using such robots in the market for mass finishing. The best
part is that all of the processes are completely automatic through the use of
these robots. Another best strength is that there is complete accuracy after
the finishing of the object. These mass finishing robots are saving time and
cost of the operation. With the help of these robots, all operations will be
carried out in limited time. Another strength is that there will be quite
secured access to different parts of the object.
If any company is using robots for mass
finishing, then there will be extremely fast development in operation. If any
company wanted a continuous improvement in the manufacturing of its components,
then it will be quite simple for them. These robots are easily deployed and
reconfigured with different methods according to the main demand of the
organization. There is also an increase in the productivity of manufacturing
components.
Weaknesses of Robot Mass Finishing
One of the huge weaknesses
is that these robots are extremely expansive. The error rate of these robots is
also about 5- 10 percent that is not good for carrying out the mass finishing
operations. The organization is also compromising the ideal quality of its
components. The company is also wasting a lot of money on the testing of these
materials. There is one of the huge weaknesses of these robots related to its
support. There is quite little support for different browsers. The system of
these robots also relies on different kinds of NLP tools that are affecting the
understanding of the functions. These robots are required high maintenance due
to its various functions in the industry.
Opportunity of Robot Mass Finishing
There are many
companies that are moving towards automation, through the help of this
technology, the organizations are able to carry out their functions extremely
fast. It can be noted that process finishing requires high-quality efficiency
and these robots are providing a huge opportunity to the organizations. If any
organization is using mass finishing through robots, then it can be extremely
easy to attract other businesses quite effectively. The organization is able to
set the proper roadmap for achieving future projects. If any organization
wanted to build COE for their organization, then it will be extremely easy
through the help of these mass finishing robots. Moreover, there is one of the
huge opportunities to apply a strong management system in the organization.
Threats of Robot Mass Finishing
There is one of
the major threats to this mass finishing robot related to its cognitive
processes. The downtime of the application is increasing with time. The reason
is that many companies are working on applying to change in robots. There is
one drawback of the functioning of the robot related to the crashing of the
system. Whenever it will happen, then it may damage the system and also its
main functions. Due to such condition, there is a complete unstable process
happened and damaged the business process in no time.
Conclusion of Robot
Mass Finishing
It is concluded
that the robots play an important part in different industries in the process
of drilling, mining and molding of different products and different metals. The
robots have been effective techniques to assist in the different manufacturing
industries to assist the machining system of the industries. The main theme
followed in this research is about the robots and the mass finishing that how
robots are proven effective in the fields of the mass finishing and how robots
can assist with the machining systems of the improve the efficiency of the
machines and to get the output quickly and more vigilantly. The robots are used
to shape and size different products in the market and a final look of the
product was given with the help of the robot.
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