1 Production process and procedures:
a) Specific aims and applications of Business Process
Re-engineering
The functions of
organization in the business environment are distributed according to the specialty
and characteristics of the factors that are involved in the development of the
business. These improvements are most likely to impact on the effective and
efficient methods of allocation resources that are related with the
organization. There must be specific application that could facilitate the
business improvement and process that are used to select and develop to improve
the strategies in the market. The better allocation of applications of business
process re-engineering methodology in order to gain efficient and effective in
the competitive advantage in the market. The basic purpose of BPR is to get the
maximum output in minimum cost(Novikov, et al., 2016).
Business process tree in generate is used to get
efficiency in the world that are related with the stakeholders and it is
required to get understanding about the involvement of business in the matters
of society. There are following steps that are necessary in the application of
a business process reengineering.
·
Current objectives of the business process
·
analysis of the process that are not used in
the method or alternative process
·
Analysis of the process that are not used
in the method or alternative process
·
Getting opportunity to improve and
validate the business
·
Designing future process that are incessantly
in the business development
·
Implemented different strategies that are
mindful and independent
Any organization that are working in the business
process reengineering order basically operating complicated grounds and
identified rights offer solution to use in solution of problems that are
considered in Preorganization also verifies about the differentiation in the
success of business process reengineering and significant number of companies
is applicable. Business process reengineering applications could be consumed to
re-engineer the methods in the business and these processes could be based on
reengineering the organizational structure and they’re consuming the
information technology in different departments. It could give a cross
functional team with the eligibility members to come in front and improve the
functions of the Department and build to new opportunities for the company (Nadeem & Ahmed., 2016).
b) Specific aims and applications of Lean Management
Lean Manufacturing is considered a group of a process
that are gradually implemented around the world and gained competitiveness in
the manufacturing firms. The basic purpose of clean management is to gain high
compatibility and quality in the market and all these processes are forward by
just in time to do quality management and six Sigma successful organizationsworking
for the objectives of lean manufacturing.
·
To get quality in the production.
·
to
reduce the wastage of time effort and resources
·
To reduce the wastage of time, effort and
resources
·
To ensure the delivery of order within the
time and according to the standards
·
To make sure our optimization utilization
of the resources
·
Totally check the benefiting process
c) Appropriate performance management measures in the small-scale
productions
Small scale businesses are using different methods to
attain development and to sustain in the economy and environment of the
business.They put their maximum efforts to contribute in sharing knowledge and
getting operations that are helpful to improve the quality of a small scale
business. For small scale business, the appropriate method of Operation
Management is to adopt lean management system. As the resources of small business
are not large and they are ambitious tomake higher cost and it business could
not afford to large course. Therefore lean management is helpful to upgrade in
the business work and there it is also helpful to gain the management without any
wastage.
2 Concerns on limited resources:
a) Factors affecting limited resources in production
management
In any manufacturing organization, there are different
factors of production that are required to for a company to involve and utilize
them to gain the profit. These factors of production are basically land, labor,
capital and organization. The factors of productions are efforts as the
resources that are utilized to build the business and people used to produce
goods and services by consuming these factors. An efficient business always
tries to utilize minimum resources in the production and get maximum benefits
in the market. It could only be possible if all the resources of business must
be utilized according to the proper allocation of resources methods. Any
business could improve the efficiency of factor of production and the reason
behind is that they want more quality product in the business. All the units in
the manufacturing of bed sheets, cost must be minimized and resources should
utilized properly. For example, rent of land is fixed so. These factors could
be helpful to improve the production of management by improving its utilization
and strategies to consume it in limited resources. Labor could also be improved
and get better but from the minimum resources generally economic growth. It could
be comes it with the better positioning or factor of production that is clearly
imposed to get economy and Technology Revolution in the industry to get better
results(Omidi & Khoshtinat., 2016).
b) Production budget yielding maximum profit
Muscat Traders
Budget preparation
For the period ending ---------
Particulars
|
Numbers
|
Price p.u
OMR
|
Total
price OMR
|
Twin
|
200
|
5
|
1000
|
Queen
|
220
|
5
|
1100
|
King
|
180
|
5
|
900
|
|
|
|
3000
|
Muscat Traders
Budget preparation and income statement
For the period ending ---------
Particulars
|
Numbers
|
Cost p.u
|
Total
cost OMR
|
Total
price OMR
|
Profit/loss
|
Twin
|
200
|
4.3
|
860
|
1000
|
140
|
Queen
|
220
|
7
|
1540
|
1100
|
(440)
|
King
|
180
|
9.5
|
1710
|
900
|
(810)
|
|
|
|
4110
|
3000
|
|
All the values of the bed sheets are assumed that the
cost in production of bed sheets but the selling price and number of units are
given in the question that shows loss in the sale of bed sheets. Budget that is
prepared with the help of a given information is based on the price that is 5
per unit for all the Bed sheets the cost of all the products are not same as
the twin shows the 4.3 cost per unit and the Queen size bed sheet shows 7 per
unit and the King size bed sheet shows 9.5 per unit cost. As the cost of all
the units are different and increase with each other, so there should be proper
allocation of cost, according to the unit size of the product (Dooley, et al., 2007).
c) Reasons for unequal production of bed sheets based from
your production budget
The inequalities in production and budget of the bed
Sheets are different according to the size and demand of the bed sheets in the
market, the King and Queen Size bed sheets must be divided by the unit cost of
these prices and cost distribution must be according to the market demand to
retain in the market. The production manager wants to increase the production
of bed sheets of all kinds therefore he put cost on all the variety available
in the market and production unit. There are several reasons for unequal cost
distribution in production of bed sheets such as market requirements, trends, and
available resources as well as other factors that are required in the
environment of better production. Queen size bed sheets are most likely to
purchase by the customers in the market therefore it is needed to put into
production and it takes higher cost. But mistake is here to sell them on low
prices and even below the cost that is not favorable in the market. Similarly,
the business environment is required that there must be different kinds of
items in the business production that could secure the business in market to
gain competitive advantage. For this purpose, king size bed sheets are also
produced but fault is that all the units are sold on same price that are not
affordable by business in any terms.
d) Measures to maximize profit with limited resources
Organizations that are working in the market are
working on ultimate purpose to get maximum profit in minimum cost. For this
purpose, organizations have their own strength and capacity to make product
differences. It adopts cost controlling factors that could maintain the market
share of the organization and minimize the loss in the market. All these are
the things that are basically owned by all the organization in the market, but
there are some exceptional steps and figures that are must be taken into consideration
to get higher profit. Followings are the measures that are helpful to maximize
profit with limited resources:
·
All the department’s in his company is
working was to be cost controlling and this is necessary for department to
learn about the issued related to cost overruns in the manufacturing of bed
sheets, cost must be minimized and resources.
·
Complete and proper cost must be implemented
according to the principle of low-cost are implementation on the production of
per unit. This strategy makes able to get maximum profit from the product.
·
Pricing strategy should be according to the
cost of the production. It should not be too low that it could not fulfill the
cost and it should not be too high that customer could not purchase due to
higher prices.
·
There must be strong marketing for the
production and the product available from the markets or that customer could be
well aware about the use of product and attract to the purchase of product.
·
As company must take in consideration all
the pricing strategies, there should be also cost strategies so that the cost
implementation process could be properly implemented in the production system
and there would be safety from the loss in the market.
3 Concerns on production costing:
a) Application of variable costing and absorption costing in
manufacturing industries
Variable costing income statement is based on the
variable expenses that are rare deducted from the revenue to get the
contribution margin and all the fixed expense are not included in the net
profit. Variable costing method is applicable when it is income statement is
required to format with to determine the proportion of expenses that the
changing in one period. Variable income statement is useful to learn about two
different unit and different elements that are contributed in the production of
product. It gives clear proportionate of income that is generated from
different units. The main difference between a gross margin and contribution
margin, that is lies between absorption, costing method and variable costing
method or considered cost of goods sold at order calculated in different ways
in both different methods. Under both variable costing method and normal income
statement, the net profit or loss will be same as both are explaining.
Absorption costing method is a traditional costing
method that is used to create income statement to base on the unit cost that is
divided according to the product. It is based on the cost examination of per
unit as if there is fluctuation in unit produced then it could be known about
the marginal cost or marginal profit in the business. it could be helpful to
learn about the fixed cost that is behind every unit produced in the market. Applications
of absorption costing method income statement are explained below:
·
it
is used to determine inventory values that are reported in international
financial reporting standards
·
It is used to determine inventory values
that are reported in international financial reporting standards. It is
applicable to determine profitable selling price that is based on a cost making
unit.
·
It recognizes each unit produced and cost
that is used lies to own single unit, whether it is fixed or variable cost.
·
It recognizes the fact that lies behind
the fixed overheads for that are essential for the production of unit.
·
it
produced the profits that could fluctuate in a production and it would make
sure that sales of units could not be
·
It produced the profits that could
fluctuate in the production, and it would make sure that sales of units could
not be fluctuating which is totally based on matching principle that make sure
the revenue that for that expense are made the merge to beat it return in some
form of profit.
b) Income statement using the variable and absorption
costing.
Variable costing method is applicable when it is
income statement is required to format with to determine the proportion of
expenses that the changing in one period. Variable income statement is useful
to learn about two different unit and different elements that are contributed
in the production of product. It is explained in the following calculations:
Muscat Traders
Variable
costing method
For
the period ending ---------
Particulars
|
Amount
|
Amount
|
Sales
(2000*3.950)
|
|
7900
|
Less: cost of goods sold
|
|
(6400)
|
Gross
margin
|
|
1500
|
Less: selling variable expense
|
2000*0.150
|
(300)
|
Net
operating income
|
|
1200
|
Cost of
Goods Sold = opening inventory + direct materials + direct labor + variable
manufacturing overhead + fixed manufacturing overhead - ending inventory
Unit cost = 2.1 (2000) = 4200+2200 =6400
The unit cost in variable method is based on direct
material, labor and variable manufacturing overheads and there is no part that
is based on fixed cost of the business.
Muscat
Traders
Absorption
costing method
For
the period ending ---------
Particulars
|
Amount
|
Amount
|
Sales
(2000*3.950)
|
|
7900
|
Less: cost of goods sold
|
|
(26200)
|
Gross
margin/loss
|
|
(18300)
|
Less: selling expense
|
|
(500)
|
Net
operating loss
|
|
19200
|
Absorption unit cost = Fixed manufacturing overheads/ unit produced
Absorption unit cost = 2200/2000= 11 + 2.1 = 13.1
Absorption costing method is based on the unit cost
that is derived from total fixed overheads of the company and divided by total
units produced in the given time period. It is calculated to determine
inventory values that are reported in international financial reporting
standards. It is applicable to determine profitable selling price that is based
on a cost making unit in the given time period.
c) Income statement using
both the costing methods if Ahmed Ali decides to reduce the selling price of
the product to OMR 3
Further reduction
in the selling price could decrease the profit of company that is not
appropriate to overcome the selling price of the unit sale.
Muscat
Traders
Variable
costing method
For
the period ending ---------
Particulars
|
Amount
|
Amount
|
Sales
(2000*3)
|
|
6000
|
Less: cost of goods sold
|
|
(6400)
|
Gross
margin
|
|
(400)
|
Less: selling variable expense
|
2000*0.150
|
(300)
|
Net
operating income
|
|
(700)
|
If company reduces sale
price to 3 OMR the variable costing method will produce loss of 700 OMR.
Muscat
Traders
Absorption
costing method
For
the period ending ---------
Particulars
|
Amount
|
Amount
|
Sales (2000*3)
|
|
6000
|
Less: cost of goods sold
|
|
(26200)
|
Gross
margin/loss
|
|
(20200)
|
Less: selling expense
|
|
(500)
|
Net
operating loss
|
|
20700
|
d) Whether the decision to reduce the selling price is favorable or
unfavorable.
The major decision he made according to the implementation
of cost according to various performance units is not appropriate therefore
company is facing high loss in selling of units. The decision is not
appropriate to reduce the sale price as it could create unfavorable
circumstances for the company. When the unit cost is not reduced and company is
selling the bed sheets on 3.950 then there is also loss for the company as it
is not fulfilling the cost that are implemented on the unit produced then cost
reduce to 3 OMR could never be acceptable as it is not according to the cost
strategies as well as pricing strategies. So keeping in view that the cost is
not fulfilling the requirements then it is not appropriate decision to sell the
goods on low prices. As a result of all above discussion, it is clear that to
reduce selling price is not a favorable step.
4 Recommendation of Production process and procedures
a) A summary report
identifying the major decisions
The summary of
project is based on the operation management of Muscat trader whose accounts
and operations are not handling properly and all the projects and costing
method of company not allocated properly. The managers of the company
performing function of cost allocated to different departments are not
reasonable and not to clarify the justification about allocation of excess
cost. In such cases, business process reengineering applications could be
consumed to re-engineer the methods in the business and these processes could
be based on reengineering the organizational structure and they’re consuming
the information technology in different departments. If company reduces sale
price to 3 OMR the variable costing method will produce loss of 700 OMR, the
situation could not be according to the business strategies and there may be
heavy loss.
Both the methods are implemented to learn about the
fair position of the company in market and documentation.The main difference
between a gross margin and contribution margin, that is lies between
absorption, costing method and variable costing method or considered cost of
goods sold at order calculated in different ways in both different methods.The
major decision he made according to the implementation of cost according to
various performance units is not appropriate. Therefore company is facing high
loss in selling of units. There should be proper implementation of business
process reengineering and effective cost strategies should be adopted to supply
of raw material and direct labor to gain the profitability in the market. When
cost is allocated in the better with the company could find a way to get
maximum profit from the production of units (Difs & Trygg., 2009).
b) Implications of the CEO’s actions on the performance of
Ahmed Ali as production manager.
The CEO of Muscat Trader, is taking action against the
decisions of production manager and it is appropriate to take action, accompany
most preferred of the profitability and manager is not making a good
performance, therefore you can take action against the production manager as he
is head of all the department’s and have to instruct all the department’s to
allocate cost and increase productivity and gain the profitability in the
market. The decision of CEO could be appropriate in the terms of current
situation of the company. Production and operation manager must be a man that
could analyze the situation and could change the pricing and production
strategies that are being implemented in the production process.
References of Production process and procedures
Difs, K. & Trygg., L., 2009. Pricing district heating by
marginal cost.. Energy Policy,, 37(2), pp. 606-616.
Dooley, M. P., Folkerts-Landau, D. & Garber, P., 2007.
Direct investment, rising real wages and the absorption of excess labor in the
periphery. In G7 Current account imbalances: sustainability and adjustment
University of Chicago Press, pp. 103-132.
Nadeem, M. & Ahmed., R., 2016. "Impact of Business
Process Re-engineering on the Performance of Banks in Pakistan. Business and
Economics Journal, 7(1), pp. 1-3.
Novikov, V. S. et al., 2016. "Re-engineering as the
process of business adaptations.. International Journal of Economics and
Financial Issues, Issue 6.
Omidi, A. & Khoshtinat., B., 2016. "Factors
affecting the implementation of business process reengineering: taking into
account the moderating role of organizational culture (Case Study: Iran Air).. Procedia
Economics and Finance, 36(16), pp. 425-432.