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ASRTWsachwAptTAugust 6, 201SUBJECT: ZiRe: CompariTo Whom It MWhen a steelsoils are corrand resistivityconsidered cohigh organic cwhen a soil isASTM A153 apurpose of thto the reasonThere are ma•The Athrouoo•Thick(3.94zinc ccoatinASTMindica5 coadip. thick11 nc Coatings fson betweenMay Concern: foundation rosive; the my. Undisturborrosive. Howcontent, ash,s corrosive oand A123. Ais letter is tos why Hubbeny differenceApplicationgh a three stMaterials hand greaswhich inhimmersedbond to thadherent cMaterials The parts agents canquality prokness: Mate mils), or 10coating to beng thicknessM B633 lists foates the coatting is 0.20 Materials hoker than matfor Helical An Hot-dip Galv:element is inmain factors tbed soils belowever, near s, chemical waor not. This Another choio compare theell / CHANCE es between gProcess: tep process: hot-dip galvae, followed bibits oxidatiointo a 850 °he steel substcoating. plated per Aare then loadn be added toduct. The reerials galvaniz00 μm. Mate2.0 oz./ft2 (3of CHANCE our classes oing thicknessmils (5 μm).ot-dip galvaterials platenchors and Pivanized and Zn direct contathat govern uow the grounsurface soils aste, and conis why Hubbce is to elece differencesuses hot-dipalvanizing peSteel materisurface prepanized per ASby acid picklinon of the stF bath of motrate, with thASTM B633 uded and immto the solutioesult is a purzed per ASTMerials galvan3 mils), or slHelical Anchof zinc platings in microns ( This demonanized to ASed to ASTM Bles for CorrosZinc Plated Cact with soil,undergroundnd line or bewith lower pntaminants tebell / CHANCctro-deposit (s between thegalvanizing.er ASTM A153ials to be hoparation, galvSTM A153 or ng to removeeel before dolten liquid zihe coating intundergo a clemersed into aon to add lusre zinc coatinM A123 can bized per ASTightly more thors/Piles rang: Fe/Zn 5, F(μm). For exnstrates thatSTM A153 CB633 Fe/Znsion ProtectioCoatings , corrosion cacorrosion arelow the gropH and resistend to be moE® hot-dip g(plating) a ze hot-dip and3 /A123 and ot-dip galvanvanizing or plA123 are firse mill scale adipping in thnc. Hot-dip tegral to the seaning and pchemical plaster, but careg best suitedbe used to speTM A153 Clasthan 75 μm.nges betweenFe/Zn 8, Fe/Zxample, the tzinc plating lass B haven 5. Gary L. Seid Engineering Civil ConstrHubbell Po210 N. Allen Centralia, Mon an be a pracre soil type, und water tativity, disturbre corrosive.galvanizes allinc coating pd plating procplating per Anized or elecating, and inst cleaned toand rust. Nexhe molten zigalvanizing csteel. This repickling proceating solutioneful control id to mild (indecify zinc coass B require These valuen 4 and 6 mZn 12, and Fethickness of is relatively te a zinc coatder g Manager ructionower Systemn St. MO 65240 ctical concernmoisture conable are genebed soils, or It is not alw of their proper ASTM B6cesses, whichASTM B633, inctro-deposit pspection. remove all oxt, the steelnc bath befocreates a metesults in a veess similar ton. Various bris needed tooor) exposuratings up to 2an average es are minimumils (100 to e/Zn 25. Ththe ASTM B6thin compareting that is ms, Inc.n. Not all ntent, pH, erally not soils with ways clear ducts per 633. The h will lead ncluding: plated go oils, paint, is fluxed, ore being tallurgical ery tightly o hot-dip. rightening ensure a res. 2.2 oz./ft2weight of ums. The 150 μm). e number 633 Fe/Zn ed to hot-15 times
•Abrasion Resistance: As mentioned above, the hot-dip galvanizing process creates a metallurgical bond to the steel substrate, which forms zinc-iron alloy layers. See photomicrograph of batch hot-dip galvanized coating below. The iron/zinc alloy layers become harder (DPN hardness) with increasing iron content; to the point that the inner alloy layers are harder than that of the base steel. This is critical for helical anchors and piles since the coating must be both flexible and hard to stand up to the abrasion during installation. Materials plated per ASTM B633 have a thin layer of pure zinc on the surface. The pure zinc has a hardness of about 1/3 - 1/2 that of the base steel. •Coverage of the Protective Coating: Hot-dip galvanizing is a total immersion process, therefore all surfaces will be completely protected. The application of the zinc plating per ASTM B633 is limited by the level of expertise of the individual doing the application. Because of this, there is a potential that “hard to reach places” may not be adequately protected. Most of the information contained in this letter was obtained from various publications by the American Galvanizers Association (AGA). Additional information can be found on their website: www.galvanizeit.org . Also included below are figures showing the relative thickness of various zinc coatings and a photomicrograph of a hot-dipped galvanized coating. Lab Tests: Salt fog tests per ASTM B117 can be used to conduct continuous salt spray testing to provide a very useful method for undertaking comparative testing. This procedure is also known as 'ranking'. Such tests work on the basis of comparing actual corrosion rates with expected corrosion rates which are based on previous

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