t was about a company Analog Device,
manufacturing power electronics
make a report and follow the slides, everything is in the slides.
Thoren_Sonoma_Power_Trends-MTHOREN-L01.pdf
.........................................................................................................................................................................................
Attachment 1:
Outline
► Application Spaces
OFF topic:
HV distribution
Vehicle Powertrain
ON topic
Servers, compute farms
Portable electronics
Automotive accessories
► Bus to Core
Hybrid solutions
True Digital Control ► Telemetry
► Kilowatt Hot Swap
► Stuff You Can Use
Practical Examples and Gotchas2 ► your company and the products briefly,
► the areas your company would be interested in,
► the skills your company would be looking for
► the projects your company would be interested in, and
► what a BS EE graduate needs to know to get a job at your company?
DELIVERING
INNOVATION THAT
KEEPS OUR
CUSTOMERS
AHEAD OF
WHAT’S POSSIBLE
3
Analog Devices At A Glance
4 1965
Norwood, MA
~15,000
20+
~45,000 SKUs
125,000
NASDAQ:ADI
Part of S&P 500 and NASDAQ 100
~45
What We Do
► Design, manufacture, and market a broad portfolio of solutions that leverage high performance analog, mixed-signal, and digital signal processing technology, including integrated circuits (ICs), algorithms, software, and subsystems.
DC/DC Conversion is a Big Market
►How many DC/DCs do you own?
Smart Phone ~12
Laptop ~16 (there are four in my house)
Flat Panel TV ~10
Miscellaneous >100
WiFi routers, modems, set top box, disk drives, audio, appliances, . . .
Car (2006) ~40
Car (2014) maybe 100?
►>250 total
Probably an underestimate Try this at a cocktail party6
Power Applications
Pre-Silicon Switching Regulator History
8
Post-Silicon Switching Regulator History
► SG1524 (1976): Voltage mode controller
► UC1846 (1980): Current mode controller
► LT1070 (1986): Integrated NPN switch
► LM1575: Fixed output buck
► LTC3440: First true monolithic buck/boost
► http://www.ridleyengineering.com/images/current_mode _book/CurrentModeControl.pdf
Extreme Energy Consumption: Bitcoin Mining
► https://www.vox.com/2019/6/18/18642645/bitcoin-energy-price-renewable-china
► Not to pick on Bitcoin… if not Bitcoin, it would be something else (search, video streaming, data mining, etc.)
10
Powering Data Centers
► FPGAs and ASICs take tremendous amounts of power – hundreds of amps at voltages as low as 0.7V, with extremely tight noise and accuracy requirements.
► All of those “LT” chips are power modules, occupying as much board area as the FPGA itself!
► Boards like this heading toward 48V, hotswappable…a challenge by itself!
11
Solution: Electrical model of MOSFET SOA 9634480
Telemetry and Logging
We got 48V into the board, now what?
► Traditional architecture: 48V (really,
36V to 72V) first converterd to 5V –
12V, followed by PoL
► Trend is toward “48V to Core”
► Hybrid architecture (fixed ratio switched cap, followed by buck) allows higher buck switching frequency, optimization of size vs. efficiency.
► Switched cap stage: 4000W/in3, 99% efficiency
Further Reading: WP011 (Look up
LTC7821)
15
48V to 1V @ 50A
► “Multidisciplinary” is an understatement:
Silicon Design: Analog, Digital, Mix Sig
Circuit Design
Thermal Design
Packaging
Embedded Drivers
Configuration GUI software
16
(almost) no systems have a single supply…
Digitally Managed Power: Sequencing, Margining
Analog vs. Digitally Managed vs. Digital (really, mixed signal )
► Draw a distinction between “digital power” and “digitally managed power”
19
Harvesting
20
Powering Wearables and “Ingestibles”
Medical Device Charging
► LTC4126 – teeny, tiny power management for hearing aids.
22
LTspice – What’s the point?
► Is it a “Sanity Check”? (No, see a therapist.)
► “That is how you verify the design” (No, you do that on the bench)
► So what is the point?
“The point of simulation is so you understand your circuit better…To develop intuition… There is no way to understate the value of cultivating intuition about how your circuit works.”
https://www.youtube.com/watch?v=x6TrbD7-IwU
23
Linear Regulators
► 1967: Debate about whether it is even possible to make a monolithic voltage regulator – temperature gradients, reliability, etc.
► Bob Widlar settles the matter by writing a letter to several magazines which stated that it was simply impossible to produce this design, with plenty of facts and figures to justify killing the effort.
► 2 months later, Bob releases the hugely profitable LM109, with all of the features he said were impossible in his letter. Widlar pulled a fast one on the industry and profited greatly.
LDO regulators: Making Switchers Look Good!
25
LT3042: “Silicon Ferrite Bead”, with precision reference noise levels
Whisper quiet: Power VCOs, radio circuitry.
(For comparison: LM317@3.3V
26
Story Time: DC3390 Rev 4
Power Management for PLLs
► https://www.analog.com/en/analog-dialogue/articles/power-management-design-for-plls.html
► Power supply can be the limiting factor in radio performance
► A VCO has TWO tuning pins! Vtune, and the power supply, which can have as much as 20% of the effect of Vtune
► In article example, LDO noise <11.2 nV/√Hz at 100-kHz required – this is pretty quiet!
ADF4350 phase noise comparison at 4.4 GHz when powered with pairs of ADP3334 and ADP150 LDOs—and AA batteries.
28
LDO regulators: Going further
Don’t we have enough linear regulators to choose from? Apparently not:
LT3080 – first “parallelable” linear regulator
LT3042 – ULTRA low noise for powering comms circuits, VCOs, PLLs
LT3081 – constant voltage / constant current “lab supply in one chip” LT3011 – up to 80V input, 46uA supply current
29
Never build test equipment… except for power supplies
► HDBPS = Hard Drive Box Power Supply
► Condor, Power One, Lambda power supplies are cheap on the secondary market ► You always know what to expect.
30
Careers and Skill Sets
► IC Design engineer (“Chips”)
Usually requires master’s or Ph.D
Solid State Design Classes
Long attention span helps
► IC Application Engineer (“Boards”)
BS required, Master’s extremely helpful
Short attention span not a show stopper
► Systems engineer (“Boxes”)
Traditionally not ADI’s focus, but changing as we become a “solutions” company, where a “solution” may include several ICs, Power, Software, Sensors, etc.
M2K example
31
University Program
► Courseware
Engineering Discovery
12 labs with Accompanying Videos
Active Learning Module Lab Activities, Circuits I & II
26 Step-by-Step Labs
Active Learning Module Lab Activities, Electronics I & II
42 Step-by-Step Labs
► Instructional Videos
► “Virtual Classroom” EngineerZone Community
Help and Guide Students in their Learning Experience Includes:
Blog Posts from ADI Staff
Document Sharing
Discussion
Questions
32
Learning Power Labs
Outline
► Application Spaces
OFF topic:
HV distribution
Vehicle Powertrain
ON topic
Servers, compute farms
Portable electronics
Automotive accessories
► Bus to Core
Hybrid solutions
True Digital Control ► Telemetry
► Kilowatt Hot Swap
► Stuff You Can Use
Practical Examples and Gotchas2 ► your company and the products briefly,
► the areas your company would be interested in,
► the skills your company would be looking for
► the projects your company would be interested in, and
► what a BS EE graduate needs to know to get a job at your company?
DELIVERING
INNOVATION THAT
KEEPS OUR
CUSTOMERS
AHEAD OF
WHAT’S POSSIBLE
3
Analog Devices At A Glance
4 1965
Norwood, MA
~15,000
20+
~45,000 SKUs
125,000
NASDAQ:ADI
Part of S&P 500 and NASDAQ 100
~45
What We Do
► Design, manufacture, and market a broad portfolio of solutions that leverage high performance analog, mixed-signal, and digital signal processing technology, including integrated circuits (ICs), algorithms, software, and subsystems.
DC/DC Conversion is a Big Market
►How many DC/DCs do you own?
Smart Phone ~12
Laptop ~16 (there are four in my house)
Flat Panel TV ~10
Miscellaneous >100
WiFi routers, modems, set top box, disk drives, audio, appliances, . . .
Car (2006) ~40
Car (2014) maybe 100?
►>250 total
Probably an underestimate Try this at a cocktail party6
Power Applications
Pre-Silicon Switching Regulator History
8
Post-Silicon Switching Regulator History
► SG1524 (1976): Voltage mode controller
► UC1846 (1980): Current mode controller
► LT1070 (1986): Integrated NPN switch
► LM1575: Fixed output buck
► LTC3440: First true monolithic buck/boost
► http://www.ridleyengineering.com/images/current_mode _book/CurrentModeControl.pdf
Extreme Energy Consumption: Bitcoin Mining
► https://www.vox.com/2019/6/18/18642645/bitcoin-energy-price-renewable-china
► Not to pick on Bitcoin… if not Bitcoin, it would be something else (search, video streaming, data mining, etc.)
10
Powering Data Centers
► FPGAs and ASICs take tremendous amounts of power – hundreds of amps at voltages as low as 0.7V, with extremely tight noise and accuracy requirements.
► All of those “LT” chips are power modules, occupying as much board area as the FPGA itself!
► Boards like this heading toward 48V, hotswappable…a challenge by itself!
11
Solution: Electrical model of MOSFET SOA 9634480
Telemetry and Logging
We got 48V into the board, now what?
► Traditional architecture: 48V (really,
36V to 72V) first converterd to 5V –
12V, followed by PoL
► Trend is toward “48V to Core”
► Hybrid architecture (fixed ratio switched cap, followed by buck) allows higher buck switching frequency, optimization of size vs. efficiency.
► Switched cap stage: 4000W/in3, 99% efficiency
Further Reading: WP011 (Look up
LTC7821)
15
48V to 1V @ 50A
► “Multidisciplinary” is an understatement:
Silicon Design: Analog, Digital, Mix Sig
Circuit Design
Thermal Design
Packaging
Embedded Drivers
Configuration GUI software
16
(almost) no systems have a single supply…
Digitally Managed Power: Sequencing, Margining
Analog vs. Digitally Managed vs. Digital (really, mixed signal )
► Draw a distinction between “digital power” and “digitally managed power”
19
Energy Harvesting
20
Powering Wearables and “Ingestibles”
Medical Device Charging
► LTC4126 – teeny, tiny power management for hearing aids.
22
LTspice – What’s the point?
► Is it a “Sanity Check”? (No, see a therapist.)
► “That is how you verify the design” (No, you do that on the bench)
► So what is the point?
“The point of simulation is so you understand your circuit better…To develop intuition… There is no way to understate the value of cultivating intuition about how your circuit works.”
https://www.youtube.com/watch?v=x6TrbD7-IwU
23
Linear Regulators
► 1967: Debate about whether it is even possible to make a monolithic voltage regulator – temperature gradients, reliability, etc.
► Bob Widlar settles the matter by writing a letter to several magazines which stated that it was simply impossible to produce this design, with plenty of facts and figures to justify killing the effort.
► 2 months later, Bob releases the hugely profitable LM109, with all of the features he said were impossible in his letter. Widlar pulled a fast one on the industry and profited greatly.
LDO regulators: Making Switchers Look Good!
25
LT3042: “Silicon Ferrite Bead”, with precision reference noise levels
Whisper quiet: Power VCOs, radio circuitry.
(For comparison: LM317@3.3V
26
Story Time: DC3390 Rev 4
Power Management for PLLs
► https://www.analog.com/en/analog-dialogue/articles/power-management-design-for-plls.html
► Power supply can be the limiting factor in radio performance
► A VCO has TWO tuning pins! Vtune, and the power supply, which can have as much as 20% of the effect of Vtune
► In article example, LDO noise <11.2 nV/√Hz at 100-kHz required – this is pretty quiet!
ADF4350 phase noise comparison at 4.4 GHz when powered with pairs of ADP3334 and ADP150 LDOs—and AA batteries.
28
LDO regulators: Going further
Don’t we have enough linear regulators to choose from? Apparently not:
LT3080 – first “parallelable” linear regulator
LT3042 – ULTRA low noise for powering comms circuits, VCOs, PLLs
LT3081 – constant voltage / constant current “lab supply in one chip” LT3011 – up to 80V input, 46uA supply current
29
Never build test equipment… except for power supplies
► HDBPS = Hard Drive Box Power Supply
► Condor, Power One, Lambda power supplies are cheap on the secondary market ► You always know what to expect.
30
Careers and Skill Sets
► IC Design engineer (“Chips”)
Usually requires master’s or Ph.D
Solid State Design Classes
Long attention span helps
► IC Application Engineer (“Boards”)
BS required, Master’s extremely helpful
Short attention span not a show stopper
► Systems engineer (“Boxes”)
Traditionally not ADI’s focus, but changing as we become a “solutions” company, where a “solution” may include several ICs, Power, Software, Sensors, etc.
M2K example
31
University Program
► Courseware
Engineering Discovery
12 labs with Accompanying Videos
Active Learning Module Lab Activities, Circuits I & II
26 Step-by-Step Labs
Active Learning Module Lab Activities, Electronics I & II
42 Step-by-Step Labs
► Instructional Videos
► “Virtual Classroom” EngineerZone Community
Help and Guide Students in their Learning Experience Includes:
Blog Posts from ADI Staff
Document Sharing
Discussion
Questions
32
Active Learning Power Labs